FEC AFC1200 User Manual

Page 2

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4.1

Design and Build Procedure

Review Chapters 1 and 2 prior to designing a System. If the requirements and
specifications in these two (2) Chapters are not addressed, there is a chance of degraded
System performance.

WARNING:

FOLLOW LOCKOUT/TAGOUT AND OTHER SAFETY PRECAUTIONS WHEN
CONNECTING AND DISCONNECTING CABLING, WIRING, AND EQUIPMENT
.

5.2

Confirm normal operation by completing the
required inspections and tests.

Verify normal function

16

Chapter 6
Chapter 7

Input the preset data for torque, angle, speed,
time, etc.

Input preset data

15

5.1

VERIFY WIRING AND ALL POWER SUPPLY
VOLTAGES BEFORE POWERING UP.

Power up the equipment

14

Appendix A

3.2

Connect (3) cables (preamplifier, encoder and
motor) between each paired Axis Unit/tool.

Connect homerun cables

13

4.6
4.7
4.8

ENSURE PROPER VOLTAGE (including the 24
VDC and 0 VDC Commons) PRIOR TO
CONNECTING.

Connect cables (power and
PLC) to Axis Unit, Main Unit,
and PLC

12

4.2
4.3
4.9

Refer to recommended layout for Unit
dimensions and required mounting clearances.
Connect the communication bus ribbon cables.

Mount the Main Unit and Axis
Units in the enclosure

11

4.9

Set the dip switches prior to mounting the Unit.

Set Axis Unit dip switches

10

4.6
4.7
4.8

Connect all PLC wiring to allow for future System
modifications. VERIFY VOLTAGE, including the
PLC (24 VDC & 0 VDC) Commons, prior to
connecting power cables.

Wire PLC and power
connections in enclosure

9

4.2
4.3

Enclosure must be sized to accommodate
components mounted with proper clearances.

Select Nema 12 enclosure

8

4.7
4.8

A PLC logic program can be written using signal
descriptions and timing charts provided.

PLC logic design (or review)

7

4.7
4.8

PLC must directly connect to the AFC1200
System (24 VDC true low).

Select an adequate PLC

6

2.1

Select an Air Handling Unit applicable to the
environmental conditions (A/C, Heat Exch, etc.)

Select an Air Handling Unit (as
required)

5

4.5

4.6

Circuit protection for the Axis Units should be
separate from the Main Unit.

Select the circuit protectors

4

2.4

2.5.1

Tool motors require specific Servo Amplifiers /
Axis Units. Ensure that each Axis / tool pairing is
compatible.

Select correct Axis Unit(s) for
the tool(s) selected

3

4.4

4.4.3

The spindle arrangement and tool mounting
plate design must meet several specifications.

Design the tool mounting plate/
powerhead/spindle assemblies

2

2.5.1

4.4.1
4.4.2

Required torque range should fall between 50%
and 75% of the tool's capability (full scale
torque). Ensure fastening bolt pattern and tool
mounting patterns are compatible.

Select correct tool size and
configuration

1

Reference

Section

Comments

Items

No

.

Chapter 4: System Setup and Wiring

User Console Version A3.53

Page 4-2

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