FEC AFC1200 User Manual

Page 19

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4. ensure that the ISA Main and Axis Units are not located near any strong electrical or

magnetic fields.

5. if the problem only affects a single spindle, verify correct Axis Unit input voltage and

ensure that the power cable is properly connected.

6. If problem still exists, exchange the tool cables with a known good set. A spare set of

cables is normally provided with each System.

7. If problem still exists, replace the affected tool. (Refer to Section 8.3.4)

8. If problem still exists, replace the affected Axis Unit. (Refer to Section 8.3.3)

9.4.8 SERVO ALARM (axis Unit display code "d0, d1, d3, d7")

<ERROR DESCRIPTION>

An error has been detected in the Servo Drive portion of the Axis Unit. When this error
message is displayed on the CRT, the affected Axis Unit display should be checked for an
Abnormal code. Refer to Section 9.6 for more information regarding this failure type.

D3 - Servo Overtemp

(Abnormal will not clear until the affected Unit cools down):

<CHECK ITEMS>

1. Check the SET PARAMETER screens and verify that the settings do not result in a Duty

Cycle higher than 50%, and that the resultant cycle time is not less than 12 seconds.

2. Check the connected Axis Units for any abnormal indications. If all spindles appear to be

affected, the problem is likely to be found in another System component.

3. If the problem appears to be a common fault, verify correct input power to the Axis Units.

4. if the problem only affects a single spindle, check the affected spindle for binding and

excessive prevailing torque. If either condition is found, isolate and correct the cause.

5. If no binding or excessive prevailing torque is found, verify correct Axis Unit input voltage

and ensure that the power cable is properly connected.

6. If the problem still exists, replace the affected Axis Unit. (Refer to Section 8.3.3)

7. If the problem still persists, replace the affected tool. (Refer to Section 8.3.4)

D0 - Encoder Connection

(Abnormal will not clear until the problem is corrected):

<CHECK ITEMS>

1. Check the connected Axis Units for any abnormal indications. If all spindles appear to be

affected, the problem may be a result of some common item.

2. If the problem appears to be a common fault, verify correct input power to the Axis Units.

3. if the problem only affects a single spindle, perform an encoder test procedure as provided

in Section 8.2.2.

4. If the encoder test identifies a problem, then exchange the tool, cables, and/or the Axis

Unit until the cause of the problem is identified.

5. If the encoder test does not identify a problem, verify the Axis Unit input voltage and

ensure that the power cable is properly connected.

6. If problem still exists, replace the affected Axis Unit. (Refer to Section 8.3.3)

7. If problem still exists, replace the affected tool. (Refer to Section 8.3.4)

Chapter 9: Troubleshooting

Page 9-19

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