Ramsey Winch DCS-200 SPEED REDUCER - EZ ANCHOR - Manual (Page 12)

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12. Place snap ring (item #43) over
end of worm shaft (item #15) and set
into snap ring groove. Insert key
(item #11) into key way of worm
shaft. Place thrust washer (item
#44) over each end of spur gear
shaft (item #13). Set spur gear shaft
assembly into bearing of spur gear
housing. Slide gear (item #7) and
(item #44) thrust washer (item #44)
over end of worm shaft (item #15).
Insert pins (item #38) into cover (item
#5). Place gasket (item #29) onto
cover. Attach cover and gasket to spur
gear housing using twelve cap screws
(item #20).
13. When mounting the speed reducer
torque to 34 ft. Lb. (46 Nm) each.
Insert plug (item #35) into bottom of
gear housing. Permatex may be
applied to threads to help prevent
leakage. Pour 3/4 pint of EP 140
gear oil into housing thru hole in top
of housing. Insert relief fi tting (item
#32) into reducer (item #34).
Reducer should then be placed into
hole on top of gear housing. Tighten
fi tting and reducer securely.
Torque cap screws to 8 ft. lb. (10.8 Nm.) each. Insert plug (item #35) into bottom
of spur gear housing. Permatex may be applied to threads to help prevent oil
leakage. Remove reducer and fi tting (items #32 & #34) from top of spur gear
housing. Pour 1/2 pint of SAE 20 weight motor oil into spur gear box. Replace re-
ducer and fi tting into top of spur gear housing. Tighten reducer and fi tting securely.