Ramsey Winch DCS-200 SPEED REDUCER - EZ ANCHOR User Manual
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4. Remove bearing cap (item #3)
from gear housing by unscrewing
four cap screws (item #21).
Remove worm (item #15) and
bearing (item #17) from gear
housing. Use a soft hammer to
gently tap input end of worm
and drive worm and bearing from
gear housing. Once worm has
been removed from housing,
bearing can be pressed from end
of worm.
Check for signs of wear to worm
(item #15) and bearings (item
#17). Replace if necessary.
5. Remove gear housing cover (item #4)
from gear housing (item #10) by
unscrewing
fi ve remaining cap screws
(item #21). Place cap screw into two
tapped holes of cover and tighten. This
will pull the cover loose from the gear
housing.
Remove cover gasket (item#30) and
pull shaft (item#14), with gear attached,
and thrust washer (item #46) from gear
housing.
6. Check for signs of wear on gear
teeth. If replacement of gear is
necessary, gear must be replaced
as
follows:
a. Press gear (item #8) from shaft
(item
#14).
b. Examine shaft keys and key
ways. If distortion of keys and/
or keyways are evident, shaft
and keys should be replaced.
c. Use a soft hammer to gently
tap keys (item #31) into key
ways. Press gear (item #8) over
shaft and keys. Gear must be
centered over keys.