Goulds Pumps VIC - IOM User Manual

Page 62

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Symptom

Cause

Remedy

The stuffing box is overheating.

The packing is too tight.

Release the gland pressure and retighten. Keep

the leakage flowing. If there is no leakage, then

check the packing, sleeve, or shaft.
See Maintenance for details.

The packing is not lubricated.

Release the gland pressure and replace any

packing that is burned or damaged. Regrease

the packing as necessary.

The wrong grade of packing was used.

Consult an ITT representative.

The stuffing box was improperly packed.

Repack the stuffing box.

The packing wears out too fast.

The shaft or shaft sleeve is worn or scored. Remachine or replace any parts as necessary.
There is insufficient leakage across the

packing.

Repack the stuffing box and make sure that the

packing is loose enough to allow some leakage.

The stuffing box was improperly packed.

Repack the stuffing box properly, making sure

that all old packing is removed and the stuffing

box is clean.

The wrong grade of packing was used.

Consult an ITT representative.

The mechanical seal leaks.

The seal faces are not flat because the gland

bolts are too tight. This causes the gland

and insert to warp.

Remove the gland bolts and then reinstall them

properly.

The shaft packing has been chipped during

installation.

Replace the packing.

One of these conditions exists:

• The carbon insert is cracked.
• The insert face or seal ring was chipped

during installation.

Remove the mechanical seal, inspect, and

replace as necessary.

The seal faces are scored from foreign

particles between the faces.

Install a strainer, and then filter or cyclone the

separator as required in order to filter out any

foreign particles.

The seal squeals during operation.

There is an inadequate amount of liquid at

the seal faces.

A bypass flush line is necessary. If a bypass line

is already in use, then enlarge it in order to

produce more flow.

Carbon dust is accumulating on the

outside of the gland ring.

There is an inadequate amount of liquid at

the seal faces.

Bypass the flush line. If a bypass line is already

in use, then enlarge it to produce more flow.

Liquid film is flashing and evaporating

between the seal faces and leaving residue,

which is grinding away the carbon.

Consult an ITT representative.

The seal leaks but nothing appears

to be wrong.

The seal faces are not flat.

Relap or replace the seal faces.

The seal is wearing out too quickly. This product is abrasive. This causes

excessive seal face wear.

Determine the source of the abrasives and

install a bypass flushing in order to prevent

abrasives from accumulating in the seal area.

Install a cyclone separator as necessary.

Abrasives are forming due to the process

liquid cooling and crystallizing or partially

solidifying in the seal area.

Install a bypass flush line in order to hold the

liquid temperature around the seal above the

crystallization point.

The seal is running too hot.

Check for possible rubbing of the seal

components. Recirculation or a bypass line

may be necessary.

The wrong kind of seal was used.

Consult an ITT representative.

Troubleshooting (Continued)

60

Model VIC Installation, Operation, and Maintenance

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