Document Outline

• CAFSPro User Operation Manual, p/n: 029-0020-75-0
  • Apparatus Information
  • NOTICE !
  • Contents
  • 1 Safety Precautions
    • 1.1 Safety Guidelines
  • 2 How the CAFSPro System Works
    • Figure 2-1: Normal Compressed Air Foam System
    • Figure 2-2: Hale CAFSPro Compressed Air Foam System
    • Figure 2-3: Boyle’s Law - Schematic Representation
    • Hale FoamLogix System
      • Figure 2-4: CAFSPro Pump System Overview
  • 3 Controls and Indicators
    • Figure 3-1: Operator Panel Arrangement
    • 3.1 Engine Controls and Indicators
      • Pump Controls
      • Pressure Gauges
        • Master Duplex Pressure Gauge
        • Master Pump Suction Gauge
        • Line Discharge Pressure Gauge
      • Hale FoamLogix Controls and Indicators
        • Control Unit
          • Figure 3-2: Hale FoamLogix Control Unit
        • Optional Dual Tank System
          • Figure 3-3: Dual Tank Selectors
        • Manual Single Tank (MST) Flush Selector
          • Figure 3-4: Manual Single-Tank Flush Selector
        • FS Series Foam Strainers
          • Figure 3-5: FS Series Strainers
        • Hale Instruction Placard
          • Figure 3-6: Hale Single and Dual Tank Instruction Placards
        • Hale CAFSPro Display
          • Figure 3-7: Hale CAFSPro Control Unit
        • Audible Alarm
          • Figure 3-8: Audible Alarm
  • 4 Basic Operation
    • Figure 4-1: Typical CAFSPro System Operator Panel Control Arrangement
    • 4.1 Turn off CAFSPro and FoamLogix
    • 4.2 System Parts and Components
    • 4.3 Hale CAFSPro Operation
      • Flowing Compressed Air Foam
      • FoamLogix Push Button Display
        • Figure 4-2: Hale FoamLogix Control Unit
      • CAFSPro Push Button Display
        • Figure 4-3: Hale CAFSPro Control Unit
        • Figure 4-4: Sample, Display ICONS
    • 4.4 Water, Foam Solution, and CAFS
    • 4.5 Creating finished foams
      • Operation
      • Compressor
      • Tanks
    • 4.6 CAFSPro Safety Protocols
  • 4a Operating procedures
    • 4a.1 Water Supply
      • Figure 4-5: CAFSPro Typical Operating Ranges
      • Engage Pump
      • Establish Discharge Pressure
        • Figure 4-6: Master Gauge CAFSPro Pressure Range
      • Set Relief Valve
        • Figure 4-7: Relief Valve Control
      • Open Discharge Valve(s)
      • Open CAFS Discharge
      • Check FoamLogix and Air Flow Readings
        • Duplex Master Pressure Gauge
        • Hale FoamLogix Control Unit
        • Hale CAFSPro Display Unit
      • Wet and Dry Foam
  • 4b CAFS Operation Summary
    • 4b.1 Procedure
    • 4b.2 CAFS SYSTEM MESSAGES
  • 5 System Shutdown
    • 5.1 For system shutdown
  • 6 Troubleshooting
    • 6.1 Water Pump
    • 6.2 Hale FoamLogix System
    • 6.3 Air Compressor
    • 6.4 Hale CAFSPro
      • CAFSPro Error Codes
      • High Air Pressure
      • Low Air Flow/Poor Quality Dry Foam
  • 7 Routine Maintenance
    • 7.1 Air Compressor Moisture Drain
      • Drain Moisture
        • Figure 7-1: Maintenance Overview
    • 7.2 Oil and Oil Filter
      • To Change Oil and Oil Filter
    • 7.3 Compressor Clutch Grease
    • 7.4 Cooling Water Strainer
    • 7.5 Air Cleaner Element
    • 7.6 Compressor Belt Tension Adjustment
      • General
        • Figure 7-2: Removing the Belt Guard
      • Remove Belt Guard
      • To Check Tension
        • Figure 7-3: Belt Tension Gauge
        • Figure 7-4: Tension Gauge
      • To Measure and Adjust Belt Tension
        • Figure 7-5: Measuring Tension using a Scale
        • Figure 7-6: Belt Tension Adjustment Bolts
    • 7.7 Hot Shift Clutch Option
      • Figure 7-7: Hot Shift Oil Sight Tube
  • 8 Calibration
    • 8.1 Entering Passwords
      • Table 8-1: Default Passwords
      • Figure 8-2: Sample PASS Display
    • 8.2 Calibration
      • To Begin...
      • Water Flow Calibration
        • Figure 8-3: Sample CAFSPro Display Readouts -1
        • Figure 8-4: Sample CAFSPro Display Readouts -2
    • 8.3 Water Flow Sensor Calibration
      • Record Water Flow Sensor Calibration Factors
    • 8.4 Exiting and Saving Calibration
  • Appendix A: Foam Concentrate Compatibility
    • Chart A-1: Hale Class “A” Foam Concentrate Compatibility
    • Chart A-2: Hale Class “B” Foam Concentrate Compatibility
    • Reference
  • Express Warranty
    • Hale Products, Inc.
• EXIT