ARB 3436030 - Manual (Page 4)

13/12/05 Page 4 of 12 3783101
ASSEMBLY SEQUENCE FOR WINCH BUMPER.
1. Fitting mounting brackets
Remove the bumper and two recovery
hooks.
Fit M12 cage nuts to slots on each mount
bracket as shown; make sure that they can
move laterally along the slots for
adjustment purposes later on.
2. Sit mount brackets in position as shown in
step 3. Check that they sit flush against
flange, if not; the edge of chassis may be
bearing on weld on underside of welded
gusset. Fettle edge of chassis until it
clears bracket.
There will be an air gap between the
rearmost under face of the gusset to the
lower inside face of chassis. Slide in
packer plate under rearmost bolt position to
support gusset. Using M12 x 40mm bolts,
flat and spring washers, fasten through the
holes in chassis end including packer,
where the recovery hook bolts were
removed.
Do not tighten bolts yet.
3. Fasten onto the end flanges on chassis
with M10 bolts, large 4mm thick washers,
M10 spring washers, nut plates and M10
flange nuts as shown, lightly tension.
Set the pitch between the flanges at
953mm inside, and locate symmetrically to
the center of the vehicle.
Slide packer into
chassis slot,
adjacent to
rearmost cage nut
position in gusset