ARB 3932020 - Manual (Page 3)

13/6/08 Page 3 of 11 3786950
ASSEMBLY SEQUENCE .
PLEASE READ AND UNDERSTAND FITTING INSTRUCTIONS BEFORE
ATTEMPTING TO FIT BAR TO VEHICLE
1. To remove the bumper bar from the vehicle
undo the 7 screws that hold the plastic guard
liner to the bumper bar on each side. Undo the
four nuts that hold the bumper to the
aluminum brackets and loosen the two nuts
located on the inside out board face.
Disconnect the fog lamp harness from both
lamps and with assistance pull the bumper bar
forward enough to disconnect the head lamp
washers.
2 Remove the aluminum chassis extension
brackets from both sides. Remove the
tubular cross brace and the recovery
bracket. Both are refitted at a later stage.
Undo the 5 screws that hold the plastic air
shield in place and with a small flat blade
screw driver remove the two yellow plugs
from the under side of the chassis rails.
3. Drill holes out to ½” through chassis rails and
tow hook.
4. Fit the new impact absorbers to both the LH &
RH chassis rails. Note that the smooth face
faces outwards with hole on the inside. Using
the ½” hardware supplied, bolt the RH
impact absorber into position. At this stage
only the two horizontal bolts are fitted, repeat
this on the LH side using the ½” hardware
supplied.
5. Once the impact absorbers are sitting
horizontal and at the same height tighten both
bolts. The holes in the impact absorber
bottom bracket should line up with the square
holes in the chassis. Before drilling the
vertical pinning bolts measure the distance
between the two out side edges of the impact
absorber – making sure the measurement is
no larger than 807 mm (loosen bolts and
adjust if necessary).