SkyTrak 6036 Service Manual - Manual (Page 116)

Section 8A Perkins Engine
8A-24 Model 6036/6036T S/N 9B0500 thru 14833
(d) Secure the engine mount to the frame with
a capscrew, vibration mount, rebound
washer, and locknut. Torque to 225 to
275 lb-ft (305 to 373 Nm).
(e) Remove the engine hoist.
12. Attach the main pump to the transmission.
13. Secure transmission drive shaft to transmis-
sion with U-bolt or bearing strap. Torque U-
bolt to 20 to 24 lb-ft (27 to 32 Nm) or bearing
strap to 55 to 60 lb-ft (75 to 81 Nm).
14. Install the transmission control cables as
follows:
(a) Place the transmission control valve
spools, Fig. 4.4, in the center position.
(b) Secure the control cables to the bracket
being sure to have the clamp and cable
grooves aligned.
(c) Position swivel and lock nut on rod end as
shown in Fig. 4.4. Tighten the locknut.
(d) Be sure the shifter levers are in the center
or middle position.
(e) Reposition the swivel and lock nut so it
aligns with its hole in the swivel linkage
control arm.
(f) Secure the swivel to the control arm with
cotter pin.
2-1/2" GUIDE
STUDS
FLYWHEEL
DRIVE PLATE
FLYWHEEL
HOUSING
CONVERTER
HOUSING
ACCESS HOLE
4" LOCATING
STUD
DRIVE PLATE
MOUNTING
SCREW HOLE
MA0401
Fig. 8A.35 Locating Stud
plate capscrews through the access hole.
Snug the screws, but do not tighten them.
10. After all eight capscrews have been installed,
rotate the engine flywheel again and individu-
ally torque all eight to 25 to 30 lb-ft (34 to
41 Nm).
11. Install the engine and transmission on the
forklift frame as follows:
(a) Attach a suitable engine hoist to the lifting
lugs on the top of the engine.
(b) Push the engine and transmission in
through the rear of the forklift and rest it on
the frame aligning the engine mount hole.
(c) Secure both transmission mounts to the
transmission and frame with capscrews
and locknuts.
• (S/N 9H0793 and before) Torque the 1/2 inch
capscrew attaching the mount to the frame to
68 to 72 lb-ft (93 to 98 Nm).
• (S/N 9H0794 and after) Torque the 5/8 inch
capscrews attaching the mount to the frame to
225 to 275 lb-ft (305 to 373 Nm).
• Torque the 3/4 inch capscrews attaching the
mount to the transmission to 225 to 275 lb-ft
(305 to 373 Nm).