SkyTrak 6036 Service Manual - Manual (Page 278)

Section 10. Electrical System
10-16
Model 6036/6036T S/N 9B0500 thru 14833
10.5.2 Starter
The starter is located behind the left access door at
the back of the engine. The starter drive engages
teeth on the flywheel when cranking the engine.
a. Removal
Remove the starter only if it fails. To remove the
starter:
1. Disconnect negative (–) cable (2, Fig. 10.16)
from the batteries.
2. Tag and disconnect the negative ground cable
(1, Fig. 10.9) from the starter.
3. Tag and disconnect the positive cable (2) and
other wiring (3, 4 and 10 on some models)
from the starter solenoid (5), paying attention
to the sequence in which the wires are in-
stalled on the terminal.
4. Loosen but do not remove the three hex nuts
or bolts (6) that secure the starter to the
flywheel housing. Be careful when you remove
the nuts or bolts because the starter is heavy
and it will fall if not supported. Using one hand
to support the starter, remove the nuts and
lock washers or bolts (6) and lift the starter (7)
from the forklift.
b. Cleaning and Drying
1. While the starter is out wipe away any grease
or dirt that has accumulated around the starter
hole.
2. If the starter is to be reinstalled, clean the
exterior of the starter with an approved solvent
without submerging the starter or allowing the
solvent to contact the bushings.
3. Dry the starter using a clean, lint-free cloth.
7. Starter
8. Battery terminal
9. Starter motor
terminal
Fig. 10.9 Starter Removal
MA0982
MA6170
1. Negative ground cable
2. Positive cable
3. Wire 27
4. Wire 19
5. Starter solenoid
6. Mounting Hardware
7. Starter
8. Battery terminal
9. Starter motor
terminal
10. Wire 30A
Turbo Only
(S/N 3617 & After)
1. Negative ground cable
2. Positive cable
3. Wire 27
4. Wire 19
5. Starter solenoid
6. Mounting Hardware
PERKINS ONLY
CUMMINS ONLY
1
7
9
1
3 4 5
7
6
9
8
2
10
3
4
5
6
8
2