SkyTrak 6036 Service Manual - Manual (Page 15)

Section 2 General Instructions
2-5 6036/6036T S/N 9B0500 thru 14833
3. If a hydraulic component failed and contami-
nated the system, flush the system, clean the
reservoir and replace the filter.
4. Following normal hydraulic component servic-
ing, check hydraulic fluid level and replenish
as required.
5. Start forklift and bleed systems of air.
6. Recalibrate sensors; refer to the Owners/
Operators Manual for the Total Load Control
System.
7. Check operation.
2.9.4 After Brake System Servicing
1. Check level of TRAK wet disc brake oil in
wheel ends and replenish as required.
2. Bleed brakes.
3. Check wheel end brake pressure.
4. Check operation.
2.9.5 After Fuel System Servicing
1. Drain fuel tank if it was contaminated.
2. Bleed fuel system.
3. Fill tank with clean fuel as required.
2.9.6 After Replacing Transmission
1. Check transmission fluid level and replenish
as required.
2. Replace transmission filter.
3. Check torque on drive shaft yoke hardware.
4. Refer to the Clark Maintenance Manual for
“Servicing Machine After Transmission
Overhaul”.
2.9.7 After Tire Servicing
1. Check hydrofill mixture, air pressure and
weight of tire (empty and full).
2. Check wheel nut torque.
2.9.8 After Engine Servicing
Consult the qualified service agent for proper
procedure before startup.
2.9.9 After Boom Servicing
1. Check wear pads.
2. Check chain tension adjustment.
3. Lubricate all grease points.
2.9 AFTER SERVICE
STARTUP AND CHECKS
2.9.1 Starting After Servicing
NOTE: Refer to Owners/Operators Manual for
engine cold start procedure.
1. Check fluid levels.
2. Connect negative cable to batteries if it had
been disconnected before equipment was
serviced.
3. Start engine at idle. Check for leaks from
hydraulic components, engine, axles, trans-
mission, brakes and reservoirs.
4. Purge systems of air by operating functions.
5. Check for proper operation.
6. Retract all cylinders. Shut down and check
reservoir levels. Recheck levels when oil is
cold.
7. Replace hydraulic filter if required.
2.9.2 After Electrical/Electronic
Component Servicing
1. Check torque on fastening hardware of
components being replaced.
2. Check wiring connections to components.
3. Be sure wiring connections are dry and free of
moisture.
4. Check for broken or loose wires at connector.
5. Check for brittle and frayed wire shielding.
6. Connect negative (–) cable to the batteries.
7. Start forklift and bleed hydraulic system of air.
8. Recalibrate sensors; refer to the Owners/
Operators Manual for the Total Load Control
System.
9. Check operation.
2.9.3 After Hydraulic Component
Servicing
1. Check torque on fastening hardware of
components being replaced.
2. Check that hoses are in place and tightly
connected.