Electrical system – Lull 944E-42 Service Manual User Manual
Page 605
9.95
Model 644E-42/944E-42
Rev. 6/04
Electrical System
Before troubleshooting any
electrical circuit, ALWAYS
begin by checking the
following:
1. All connections relating to
circuit are clean and tight.
2. All grounding straps are
intact and securely
fastened, refer to Section
9.1.12, “General Overview
(Vehicle Ground Strap
Locations).”
If
OK
If
OK
Not
OK
Replace failed
solenoid.
Reconnect harness. When
button is pressed, verify that
solenoid TR, is magnetized
by holding a metal object next
to the solenoid. Or, test
resistance in solenoid. Refer
Repair/replace
single joystick
harness.
Not
OK
Unplug single joystick
harness at hyd joystick
connector and measure
battery voltage at pin A.
Transfer carriage does not
move forward or backward.
Wire [AH1] (RED/WHT) is
open. Repair/replace open
cab harness.
Replace fuse.
Plug cab harness back into
single joystick harness, press
button and measure
battery voltage across
solenoid TR, connector wires
[TAB] (TAN) and
[SJG5] (BLK).
Check auxiliary hydraulic
(F10) 5 amp fuse.
Not
OK
Not
OK
Not OK
If OK
If OK
If OK
If OK
Check power at wire
[AH1C] (RED/WHT) at single
joystick relay.
Not
OK
Verify wire [AHG6] (BLK)
ground connection at cab
ground stud.
Repair/secure ground
connection properly.
If OK
Repair/replace
single joystick
harness.
Not OK
If OK
On single joystick male
connector, verify continuity
across pins 1 and 3 with
button pressed.
Not
OK
At hyd joystick connector,
verify ground connection at
pin C, wire [AHG6] (BLK).
Repair/replace open cab
harness.
If OK
Replace single
joystick relay.
Press button on
single joystick and
verify battery
voltage at wire
[SCO] (YEL) on
single joystick relay.
Not OK
Early Production:
Replace joystick, jumper
harness and control module
with new late production
joystick assembly.
Late Production:
Replace joystick handle.
Single Joystick
Pilot Select Valve Solenoids
Function
Abbreviation
on Valve
Transfer Carriage
TR
Auxiliary Hydraulics
AX
Extend/Retract
EXT
Lift/Lower
HO
Attachment Tilt Down
CTB
Attachment Tilt Up
CTA
Problem is hydraulic.
Refer to Section 8,