11 fuel level gauge troubleshooting – Lull 944E-42 Service Manual User Manual

Page 669

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9.159

Model 644E-42/944E-42

Rev. 6/04

Electrical System

9.10.11

Fuel Level Gauge Troubleshooting

Replace cab harness.

Not

OK

Not

OK

Replace fuel level sender.

Not

OK

0000000

RPM X 100

5

10

15

30

20

25

F

1/2

E

104

176

80

248

120

°C

°F

r/min

D

Verify fuel quantity

level in tank.

Fuel level gauge reads

EMPTY while operating.

Fill fuel tank.

With fuel level sender

disconnected, fuel gauge

should read empty.

Disconnect fuel level sender

and check resistance across

fuel sender connector.

If OK

If OK

Replace dash panel.

Fuel Level

Gauge

MU4330

Not

OK

Full = 31 ohms

One-Half = 101 ohms

Empty = 255 ohms

Refer to page 9.48 or 9.50.

With jumper wire across

harness connector, wires

[D3] (GRY) and

[SG1] (BLK) fuel level

gauge should read full.

If OK

Replace fuel level sender.

If OK

If OK

Check front dash panel

pin 5, wire [D3] (GRY) for

open to ground.

Before troubleshooting any
electrical circuit, ALWAYS begin
by checking the following:

1. Fuses.

2. Battery for proper charge.

3. All connections relating to

circuit are clean and tight.

4. All grounding straps are intact

and securely fastened, refer to
Section 9.1.12, “General
Overview (Vehicle Ground
Strap Locations).”

5. Check dash panel bulbs for

proper function.

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