Battery low voltage warning indicators, To charge batteries, Battery charging status indicators – JLG DVSP Series Operator Manual User Manual

Page 23: Battery low voltage warning indicators -3

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SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

3121135

– JLG Lift –

3-3

Battery Low Voltage Warning Indicators

The Platform Control Console and Ground Control Station indicate battery low voltage at three (3) Warning Levels.

To Charge Batteries

1. Park machine in a well ventilated area near an AC volt-

age electrical outlet.

2. Check the AC voltage selector switch on front of the

battery charger is set to correct local AC voltage.

NOTE: The batteries on DVL/DVSP machines require

approximately five (5) hours to fully charge when
drained to LOW BATTERY VOLTAGE warning on the
Ground Control Module LCD display.

Battery Charging Status Indicators

The battery charging status indicators are located just
above the Charger AC input receptacle on the center
cover section at the rear of the machine. (See Figure 3-2.)

When first plugged in, the charger runs through a self-
diagnostic test, lighting the LEDs in sequence, then charg-
ing will begin.

Table 3-2. Battery Low Voltage Warning Indicators.

IMPORTANT: The 3 Levels of Battery Low Voltage Warning indication will only activate on Ground Control Modules with version 29 or later Ground
Control Module software (implemented 8/2004). However, machines with earlier versions of software must follow the same LED/BAR indicator
guidelines and battery charging cycles to maximize battery life.

WARNING

LEVEL

INDICATOR LOCATION

RESULT

ACTION REQUIRED TO

CLEAR FAULT

PLATFORM CONTROL LED

GROUND CONTROL LCD

LEVEL-1

• 3 LEDs/BARS Flashing with

an audible beep.

• Machine will Operate - No

Control Functions Locked
Out.

Charge batteries to a level of four
(4) LEDs/BARS or more before
operating.

LEVEL-2

• 2 LEDs/BARS Flashing with

an audible beep.

• Platform Lift-UP Function is

Locked Out.

Charge batteries for a minimum
of four (4) continuous hours or
eight (8) LEDs/BARS lit before
operating. (a)

LEVEL-3

• 1 LED/BAR Flashing with an

audible beep.

• Drive and Platform Lift-UP

Functions Locked Out.

Charge batteries for a minimum
of four (4) continuous hours or
eight (8) LEDs/BARS lit before
operating. (a)

NOTE: (a) To maximize battery life, it is recommended that the factory supplied batteries be charged continuously for a minimum of 4 hours or

until 8 bars are lit on the ground station LCD Display before operating the machine. When drained to Warning Level 2 or 3, batteries
must be charged until 8 bars are lit on the ground station LCD display to clear the fault code.

3. Plug a heavy duty

AC extension cord
into the Charger
AC Input Recepta-
cle on the center
rear cover of the
machine.

CHARGE COMPLETE

GREEN (TOP) LED ON
100% Complete

CHARGING

AMBER (MIDDLE) LED ON
Charge Incomplete

CHARGING PROBLEM

RED (BOTTOM) LED ON
Consult Troubleshooting Section
of the Service Manual.

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