JLG 9MP Service Manual User Manual
Model 9mp, Service and maintenance manual
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Table of contents
Document Outline
- Maintenance safety precautions
- REVISION LOG
- TABLE OF CONTENTS
- LIST OF FIGURES
- LIST OF TABLES
- Section 1. MACHINE specifications
- Section 2. GENERAL
- 2.1 MACHINE PREPARATION, INSPECTION, AND MAINTENANCE
- 2.2 Preventive Maintenance and Inspection Schedule
- 2.3 Servicing and Maintenance Guidelines
- General
- Safety and Workmanship
- Cleanliness
- Components Removal and Installation
- Component Disassembly and Reassembly
- Pressure-Fit Parts
- Bearings
- Gaskets
- Bolt Usage and Torque Application
- Hydraulic Lines and Electrical Wiring
- Hydraulic System
- Lubrication and Servicing
- Batteries
- Mast Chain Inspection Procedure
- 2.4 Lubrication Information
- 2.5 Positioning Lift for Access to Components Located Under The Base Frame
- SECTION 3. BASE COMPONENTS
- SECTION 4. CONTROL COMPONENTS
- 4.1 CONTROL Components Overview
- 4.2 Control Cover Installation
- 4.3 Battery and Charger - Installation
- 4.4 Ground Station - Servicing
- 4.5 Platform Station - Servicing
- 4.6 Pump-Motor Assembly - Service Procedure
- General
- Pump/Motor/Reservoir - Remove/Install
- Tank Removal/Installation
- Filter Screen Removal/Installation
- Pump Removal/Installation
- Pressure Adjust Valve Removal/Installation
- Pressure Check Valve - Removal/Installation
- Lift Down Valve - Removal/Installation
- Motor - Remove/Install - Reference Marks
- Motor Top Cover - Removal/Installation
- Motor Components - Removal/Installation
- Brush Carrier - Removal/Installation
- Brush Housing Final Assembly Tips
- 4.7 Battery Charger - Service Procedures
- General Information
- General Component Installation Notes
- Charger Cover - Remove/Install
- DC Circuit Breaker - Remove/Install
- AC Circuit Breaker/Voltage Select Switch - Remove/Install
- Battery Discharge Indicator - Remove/Install
- Printed Circuit Board - Remove/Install
- Shunt Assembly and Capacitors - Remove/Install
- SCR Rectifier - Remove/Install (Either Side)
- Transformer Installation
- SECTION 5. MAST COMPONENTS
- Section 6. troubleshooting