Blue Sea Systems 8505 AC Main + 3 Positions [European] User Manual

Ac main power distribution panel, Installation, Warning

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8405/3405/8406/3406/8407/3407/8472/3472/8487/3487

8505/3505/8506/3506/8507/3507/8572/3572/8587/3587

Panel Specifi cations

Material:

0.125” 5052-H32 Aluminum Alloy

Primary Finish:

Chemical Treatment per Mil Spec C-5541C

Final Panel Finish:

Graphite color 2 part textured Polyurethane

Amperage Rating: All components are sized for 100 Amps of continuous

current

Voltage Rating:

See Panel Features

Meter:

AC Digital Multimeter with Alarm PN 8247

PN

Inches

Millimeters

Overall 8405/3405/8505/3505

5-1/4 x 7-1/2

133.40 x 190.50

Dimensions: 8406/3406/8506/3506

5-1/4 x 11-1/4

133.40 x 285.80

8407/3407/8507/3507

10-1/2 x 7-1/2

266.70 x 190.50

8472/3472/8572/3572

14-3/4 x 7-1/2

374.65 x 190.50

8487/3487/8587/3587

14-3/4 x 11-1/4

374.65 x 285.75

Mounting 8405/3405/8505/3505

4-7/16 x 6-11/16

112.70 x 169.90

Centers: 8406/3406/8506/3506

4-7/16 x 10-7/16

112.70 x 265.10

8407/3407/8507/3507

9-11/16 x 6-11/16

246.10 x 169.90

8472/3472/8572/3572

13-15/16 x 6-11/16

354.00 x 169.90

8487/3487/8587/3587

13-15/16 x 10-7/16

354.00 x 265.10

Panel Features

PN 8405/3405/8406/3406/8407/3407/8472/3472/8487/3487-120 Volts AC
• One double-pole 30 Ampere AC main circuit breaker
• 15 Ampere branch circuit breakers installed

PN 8505/3505/8506/3506/8507/3507/8572/3572/8587/3587-230 Volts AC
• One double-pole 16 Ampere AC main circuit breaker
• 8 Ampere branch circuit breakers installed

Marine Electrical Products

AC Main Power Distribution Panel

Blue Sea Systems Inc.

Phone (360) 738-8230

425 Sequoia Drive

Fax (360) 734-4195

Bellingham, WA 98226 USA

E-mail [email protected]

www.bluesea.com

Document 9130 Rev.H

WARNING

@

It is not possible within the scope of these instructions to fully

acquaint the installer with all the knowledge of electrical systems

that may be necessary to correctly install this product. If the

installer is not knowledgeable in electrical systems we strongly

recommend that an electrical professional be retained to make the

installation.

@

If either the panel front or back is to be exposed to water it must be

protected with a waterproof shield.

@

The panels must not be installed in explosive environments such as

gasoline engine rooms or battery compartments as the circuit

breakers are not ignition proof.

@

The vessel’s shore power cord must be disconnected form shoreside

power before installing this electrical panel.

@

If an inverter is installed on the vessel its power leads must be

disconnected at the battery before the panel installation. Be aware

that many inverters have a “sleep mode” in which their voltage

potential may not be detectable with measuring equipment.

@

If an AC Generator is installed aboard it must be stopped and

rendered inoperable before the panel is installed.

@

Verify that no other AC source is connected to the vessels’ wiring

before the panel is installed.

Guarantee

Any Blue Sea Systems product with which a customer is not satisfi ed
may be returned for a refund or replacement at any time. Reference Blue
Sea Systems’ Digital Meter installation manual for specifi c meter
warranty information.

Useful Reference Books

Calder, Nigel, 1996:

Boatowner’s Mechanical and Electrical Manual,

2nd edition, Blue Ridge Summit, PA: TAB Books, Inc.
Wing, Charlie, 1993:

Boatowner’s Illustrated Handbook of Wiring,

Blue Ridge Summit, PA: TAB Books, Inc.

Installation

1. Disconnect all AC and DC power

Disconnect all AC power originating on or off the vessel. This includes

inverters, generators, shore power attachments and any other device

capable of supplying AC power to the ship’s circuits.

Disconnect the main positive DC cable from all batteries to eliminate

the possibility of a short circuit and to disable the inverter while

installing the distribution panel.

2. Select mounting location and cut opening

If this panel is to serve as your main shore power disconnect circuit

breaker, select a location which is not more then 10 feet from the shore

power inlet or the electrical attachment point of a permanently installed

shore power cord as measured along the conductors of the feed wires.

If it is more then 10 feet additional fuses or circuit breakers must be

installed within 10 feet of the shore power inlet.

Select a mounting location which is protected from water on the panel

front and back and is not in an area where fl ammable vapors from

propane, gasoline or lead acid batteries accumulate. The circuit

breakers used in marine electrical panels are not ignition protected and

may ignite such vapors.

Using the panel template provided, make a cut out in the mounting

surface where the distribution panel is to be mounted. Do not yet

fasten the panel to the mounting surface.

3. Install branch circuit wires

Determine the proper wire size for each branch circuit using the chart
below. Verify that the standard circuit breakers installed in the panel
are correct for each branch circuit. Remove and replace any that are
incorrectly sized. The circuit breaker must have a rating less than the
allowable amperage of the wire, yet greater than the circuit’s
continuous current.

Connect each branch circuit hot (black) to the appropriate load

terminal. Connect each branch circuit neutral (white) to one of the
screws on the neutral bus. Connect each branch safety ground wire
(green) to one of the screws of the safety ground bus.

Do not confuse the neutral current carrying wires (sometimes called
ground) with the green normally non-current carrying wires (sometimes
called grounding). These two wires must be connected only at the
source of power, nowhere else.

4. Install feed circuit wires

Install the feed wires from the shore power inlet or other AC source,
referring to the wire sizing chart to select the correct wire size. Connect
the black AC hot, white AC neutral and green AC safety ground as
shown in the illustration.

Wire sizing chart

Use the wire sizing chart below to determine the minimum branch

and feed circuit wire sizes.

Allowable Amperage of Conductors

Note:

This chart assumes wire with 105° C insulation rating

and no more than 2 conductors are bundled.

Not suitable for sizing fl exible shore power cords.

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