7 troubleshooting and fault elimination, Troubleshooting and fault elimination, Troubleshooting and fault elimination 7 – Lenze g700 Planetary gearboxes with servo User Manual

Page 13

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Troubleshooting and fault elimination

7

EN

13

Lenze ¯ MA 12.0015 ¯ 1.0

7

Troubleshooting and fault elimination

If any malfunctions should occur during operation of the drive system, please check the
possible causes using the following table. If the fault cannot be eliminated by one of the
listed measures, please contact the Lenze Service.

Fault

Possible cause

Remedy

Drive does not turn

Voltage supply interrupted

Check connection

Incorrect electrical
connection

Check if nameplate matches voltage supply

Excessive load

Reduce load
Check drive−machine assignment

Motor runs, gearbox does
not

Gearbox is defective

Inform Lenze Service

Unusual running noises

Overload

Reduce load
Check drive−machine assignment

Damage in the gearbox or
motor

Contact Lenze Service

Excessive temperature

Overload

Reduce load
Check drive−machine assignment

Inadequate heat dissipation

Improve cooling air flow
Clean gearbox / motor

Loose fixing elements

Vibrations

Avoid vibrations

Motor too hot

Can only be evaluated by
measuring the surface
temperature:
¯

Non−ventilated motors

> 140 °C

¯

Externally ventilated or
self−ventilated motors

> 110 °C

Insufficient cooling air

Ensure unimpeded circulation of cooling air

Preheated cooling air

Ensure a sufficient supply of fresh cooling
air

Overload, with normal
mains voltage the current is
too high and the speed too
low

Use larger drive (determined by power
measurement)

Rated operating mode
exceeded (S1 to S8 IEC/EN
60034−1)

Adjust rated operating mode to the
specified operating conditions.
Determination of correct drive by expert or
Lenze customer service

Loose contact in supply cable
(temporary single−phase
operation!)

Tighten loose contact

Fuse has blown
(single−phasing!)

Replace fuse

Overload of the drive

¯ Check load and, if necessary, reduce by

means of longer ramp−up times

¯ Check winding temperature

Heat dissipation impeded by
deposits

Clean surface and cooling fins of the drives

Motor suddenly stops and
does not restart

Overload monitoring of the
inverter is activated

¯

Check controller settings

¯

Reduce load caused by longer
acceleration times

Incorrect direction of
rotation of the motor,
correct display on the
controller

Motor cable polarity is
reversed

Check the polarity and correct

Polarity of encoder cable
reversed

Motor rotates normally but
does not reach the expected
torque

Motor cable interchanged
cyclically

Connect the phases at the motor cable
connection correctly

Motor turns in one direction
at maximum speed in an
uncontrolled manner

Motor cable interchanged
cyclically

Check motor connector and, if necessary,
correct

Polarity of encoder cable
reversed

Check encoder connection and, if necessary,
correct

Motor rotates slowly in one
direction and cannot be
influenced by the controller

Polarity of motor cable and
encoder cable reversed

Check the polarity and correct

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