Rockwell Automation 1769-IQ32T Compact Module - Manual (Page 14)

14 Compact 32-point 24V dc Sink/Source Input Module
Publication 1769-IN072A-EN-P - June 2005
Assemble the Wire Contacts
1. Strip the wire insulation as shown in Figure 1. Crimp pins can accept 22 to 26 AWG
wire.
2. Insert the wire up to the wire stop as shown in Figure 2.
3. Crimp with DDK crimp tool 357J-5538. Equivalent Amp part numbers are: pin -
#87666-2, connector - #102387-9, and crimp tool - #90418-1.
If a crimp tool is not available, use the following crimping procedure:
a. Crimp the wire barrel around the wire using small needle nose pliers.
b. Crimp the insulation barrel around the wire insulation using small needle nose
pliers.
c. Solder wire and wire barrel together using rosin core
(60% tin/ 40% lead) solder and soldering pencil.
4. Insert the wire contact into the socket as shown in Figure 3 and 4. Check to make sure
that the tang, shown as “A” in Figure 4, is properly latched by lightly pulling on the
wire.
TIP
Pins and connectors from different manufacturers cannot be
assembled together. For example, Amp pins cannot be used
with a DDK connector.
4 mm
(5/32 in)
4 mm
(5/32 in)
A
4 mm
(5/32 in)
4 mm
(5/32 in)
A
Figure 1 Figure 2
Figure 3 Figure 4
Tang
Wire
Stop