2 incorrect data – Rockwell Automation 57C428 Toledo Scale Interface Module User Manual

Page 28

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5Ć2

If the transmitter is working correctly, repeat this process

on theconnector on theinterfacemodule. If the

oscilloscopedisplays a squarewaveagain, theinterface

module is malfunctioning. Otherwise, troubleshoot the

cabling.

5.2

Incorrect Data

Problem: The data is either always off, always on, or different than

expected. The possible causes of this problem are a module in the

wrong slot, a programming error, or a malfunctioning module. It is

also possiblethat theinput is not wired or is wired to thewrong

device. Usethefollowing procedureto isolatetheproblem:
Step 1.

Verify that the serial link is working correctly.
Refer to the procedure in section 5.1.

Step 2.

Verify that theinput moduleis in thecorrect slot.
Refer to figure 3.3. Verify that the slot number being

referenced agrees with the slot number defined in the

configuration. Verify that the register numbers that have

been assigned to the variables agree with the definitions in

theconfiguration task.

Step 3.

Verify that the module can be accessed.
Connect the programmer to the system and run the

ReSource Software.
Stop all tasks that may berunning.
Using the I/O MONITOR, toggle register 64 and verify that

the data in register 65 changes and that the data in

registers 65Ć72 is the correct scale data.
If theprogrammer is ableto read thedata, theproblem

lies in the application software (refer to step 4). If the

programmer cannot read the data, the problem lies in the

hardware (refer to step 5).

Step 4.

Verify that the user application program is correct.
Verify that the application program that uses the symbolic

names assigned to the module has defined them as

COMMON.
Compareyour application program with theexamples

given in sections 4.3.2 and 4.3.3. In your program, make

certain that you are toggling register 64 before attempting

to read the data in registers 65Ć72.

Step 5.

Verify that the hardware is working correctly.
Verify thehardwarefunctionality by systematically

swapping out modules. After each swap, if the problem is

not corrected, replace the original module before

swapping out the next module.
First, replace the input module. Next, replace the

Processor module (s). If the problem persists, take all of

themodules out thebackplaneexcept oneProcessor

moduleand theinterfacemodule. If theproblem is now

corrected, one of the other modules in the rack is

malfunctioning. Reconnect the other modules one at a

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