Active and standby transfers, Trusted, Module t8472 – Rockwell Automation T8472 Trusted TMR 120V ac Isolated Output Module User Manual

Page 26

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Trusted

TM

Module T8472

Issue 13 Sep 11

PD-T8472

26

5.7. Active and Standby Transfers

The TMR Processor is responsible for managing a pair of I/O modules through an active/standby
changeover. The following rules apply to active/standby changeovers, though the TMR Processor and
not the I/O module enforce them:

Under normal conditions, an active/standby changeover will only occur if the new active module is
fault-free. Under some circumstances, it is desirable to be able to force a changeover to a known
faulted module. This can be accomplished by opening the Module Removal switches on the currently
active module and pressing the push-button reset on the TMR Processor. This will force the
changeover to proceed even if the new active module is not fault free.

The user must define the primary, and optionally the secondary, I/O module location for each I/O

module pair. Each primary module location must be unique and is defined as part of the complex
equipment definition within the IEC1131 toolset. Secondary module locations can be unique or
shared between multiple secondary modules and are defined within the module’s section within the
System.INI file. The system will automatically determine the secondary module position if the
primary module is installed and is operable.

On initial start-up, if the primary module is installed, it will become the active module by default. If

the secondary module has been defined within the System.INI file and no primary module is
present, and if the secondary module location is unique, the secondary module will become the
active module by default. In order for a module to become the active module, the TMR Processor
will verify that the module is the correct I/O module type and that both Module Removal switches
are closed. At this point the I/O module is configured and eventually placed in the active state.

A module in the active state should never be removed.

If a fault occurs on the active module, the TMR Processor will be informed. Once it becomes

aware of the fault, the TMR Processor will attempt an active/standby changeover.

An active/standby changeover starts with the TMR Processor checking to see if a standby I/O

module is installed. If no standby I/O module is available, the TMR Processor will continue to utilise
the active module and will continue to check for an available standby I/O module. Once a standby
module is found, the TMR Processor will verify that the I/O module is of the correct type, that both
Module Removal switches are closed, and that the I/O module is a part of the correct module pair
by using the SmartSlot link. At this point, the TMR Processor will configure the standby I/O module
with the same configuration information as the currently active I/O module and place the standby
I/O module into the standby state. The active module is then placed in the maintain state (which
suspends field loop testing), and any module specific changeover data is transferred. The
educated light flashes amber before the active/standby changeover takes place, to indicate transfer
of dynamic change over data (COD). The previous standby module then becomes the active
module and the original module becomes standby. If the currently active module does not
successfully complete the self-tests, the TMR Processor will revert it to the standby state, and the
module in the maintain state will revert back to the active state. When both Module Removal
switches are opened on an active module, regardless of the module fault status, the TMR
Processor will treat it as a request to perform an active/standby changeover.

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