Troubleshooting – Bendix Commercial Vehicle Systems EC-15 ANTILOCK CONTROLLER ASSY 4/08 User Manual

Page 21

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21

ARE ANY RED LED’S ILLUMINATED?

GO TO SECTION III -
“INSPECTION FOR
ILLUMINATED LED’S.”

TURN IGNITION OFF AND CHECK FOLLOWING:
A.

REMOVE CONNECTOR(S) FROM EC-15

CONTROLLER AND MEASURE

RESISTANCE BETWEEN APPROPRIATE SPEED SENSOR SIGNAL (+) AND SIGNAL
RETURN (-). RESISTANCE FOR BENDIX

®

WS-20

SPEED SENSOR IS BETWEEN

1500-2500 CHMS. REFER TO VEHICLE MAINTENANCE MANUAL IF OTHER THAN
THE WS-20

SPEED SENSOR IS IN USE. (REFER FIG.8) IF RESISTANCE NOT

CORRECT, DISCONNECT CONNECTOR AT SPEED SENSOR. INSPECT
CONNECTOR, THEN CHECK RESISTANCE BETWEEN PINS ON SENSOR. IF
RESISTANCE IS NOT CORRECT (BETWEEN 1500-2500 OHMS FOR THE BENDIX

®

WS-20

SPEED SENSOR), REPLACE SENSOR, OTHERWISE PROCEED TO STEP B.

B.

CHECK “GAP” BETWEEN SPEED SENSOR AND EXCITER OR TONE RING. (GAP
FOR BENDIX

®

WS-20

SPEED SENSOR, SPEED SENDER IS BETWEEN 0 - .015

INCHES) IF SENSOR GAP MUST BE ADJUSTED, CHECK FOR LOOSE OR WORN
WHEEL BEARINGS BEFORE RE-GAPPING SENSOR. REFER TO VEHICLE
MAINTENANCE MANUAL FOR WORN BEARINGS.

C.

IF SENSOR GAP IS CORRECT CHECK WHEEL BEARING FOR FREE PLAY TO
VERIFY IT COMPLIES TO MANUFACTURER’S RECOMMENDATIONS.

D.

MAKE CERTAIN EXCITER OR TONE RING IS IN PLACE AND INSPECT CONDITION.
CHECK FOR MISSING OR DAMAGED TEETH AND THAT IT RUNS TRUE AND
PERPENDICULAR TO SENSOR FACE.

E.

CHECK WIRING HARNESS AND CONNECTORS THAT RUN TO SENSOR.

F.

CHECK FOR DRAGGING BRAKES (OVER ADJUSTED, TRAPPED AIR IN ACTUATOR,
OUT OF ROUND DRUMS, FAULTY RETURN SPRINGS, PARKING BRAKE SYSTEM
FAULTS, ETC.) AND CORRECT AND RETEST.

YES

2ND TIME TO THIS POINT

DURING TESTING?

IGNITION ON, NOTE ILLUMINATED LED’S ON LOG SHEET.

DO MAGNETIC RESET, NOTE REACTION OF RED LED’S.

GO TO SECTION VII PART

B AND BEGIN TESTING

NO

RECONNECT CONNECTORS AT EC-15

CONTROLLER

AND SPEED SENSOR, DO MAGNETIC RESET. NOTE

RED LED’S.

GO TO SECTION VII PART

B AND BEGIN TESTING

GO TO “INITIAL START-UP PROCEDURE”

AND RED LED’S ON?

TROUBLESHOOTING

SECTION VII PART A - TESTING THE WHEEL SPEED SENSOR

GO TO SECTION IV

NO

YES

YES

NO

START HERE

NO

YES

SAME RED
LED’S ON?

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