Tweco 1000 Merlin(Dec2004) User Manual
Automated plasma cutting power supply, Merlin, 1000 operating manual
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Table of contents
Document Outline
- SECTION 1: GENERAL INFORMATION
- 1.01 Notes, Cautions and Warnings
- 1.02 Important Safety Precautions
- 1.03 Publications
- 1.04 Note, Attention et Avertissement
- 1.05 Precautions De Securite Importantes
- 1.06 Documents De Reference
- 1.07 Declaration of Conformity
- 1.08 Statement of Warranty
- SECTION 2: INTRODUCTION
- 2.01 Scope of Manual
- 2.02 Power Supply General Description
- 2.03 Specifications & Design Features
- 2.04 Power Supply Options and Accessories
- 2.05 Theory Of Operation
- SECTION 3: INSTALLATION
- 3.01 Introduction
- 3.02 Site Selection
- 3.03 Unpacking
- 3.04 Lifting Options
- 3.05 Input Power Connections
- 3.06 Input Voltage Selection
- 3.07 Input Power Cable Connections
- 3.08 Gas Connections
- 3.09 Connecting Torch Leads To System Without Optional Remote Arc Starter
- 3.10 Ground Connections For Mechanized Applications
- 3.11 Filling Power Supply Coolant
- 3.12 External Control Connections
- 3.13 Optional Remote Arc Starter
- SECTION 4: OPERATION
- 4.01 Introduction
- 4.02 Functional Overview
- 4.03 Front and Rear Panel Descriptions
- 4.04 Sequence of Operation
- 4.05 Preparations for Operating
- 4.06 Cut Quality
- 4.07 System Operation
- 4.08 Optional Power Supply Settings
- SECTION 5: SERVICE
- 5.01 Introduction
- 5.02 General Maintenance
- 5.03 Common Operating Faults
- 5.04 Common Operating Problems
- 5.05 Troubleshooting Guide
- 5.06 Test Procedures For Optional Remote Arc Starter
- 5.07 Power Supply Parts Replacement
- SECTION 6: PARTS LISTS
- 6.01 Introduction
- 6.02 Ordering Information
- 6.03 Complete System Replacement
- 6.04 Power Supply Replacement Only
- 6.05 Basic Replacement Parts
- 6.06 Options and Accessories
- APPENDIX 1: INPUT WIRING REQUIREMENTS
- APPENDIX 2: SEQUENCE OF OPERATION (BLOCK DIAGRAM)
- APPENDIX 3: TYPICAL MECHANIZED SYSTEM GROUNDING DIAGRAM
- APPENDIX 4: TYPICAL MECHANIZED SYSTEM CABLE INTERCONNECTION DIAGRAM
- APPENDIX 5: QUICK REFERENCE TO INTERCONNECTING CABLES AND HOSES
- APPENDIX 6: POWER SUPPLY CNC INTERFACE DIAGRAM WITHOUT STANDOFF CONTROL
- APPENDIX 7: OPTIONAL REMOTE ARC STARTER INTERCONNECTING DIAGRAM
- APPENDIX 8: 36 VAC CIRCUIT DIAGRAM
- APPENDIX 9: ROUTINE MAINTENANCE SCHEDULE
- APPENDIX 10: SYSTEM SCHEMATIC