Tweco 3000 Merlin User Manual
Merlin 3000, Air plasma cutting power supply operating manual
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Table of contents
Document Outline
- SECTION 1: GENERAL INFORMATION
- 1.01 Notes, Cautions and Warnings
- 1.02 Important Safety Precautions
- 1.03 Publications
- 1.04 Note, Attention et Avertissement
- 1.05 Precautions De Securite Importantes
- 1.06 Documents De Reference
- 1.07 Declaration of Conformity
- 1.08 Statement of Warranty
- SECTION 2: INTRODUCTION
- 2.01 Scope of Manual
- 2.02 General Description
- 2.03 Specifications & Design Features
- 2.04 Theory Of Operation
- 2.05 Options And Accessories
- SECTION 3: INSTALLATION
- 3.01 Introduction
- 3.02 Site Location
- 3.03 Unpacking
- 3.04 Removing Skid
- 3.05 Filling Power Supply Coolant
- 3.06 Input Power Connections
- 3.07 Voltage Selection
- 3.08 Primary Power Cable Connections
- 3.09 Work Cable And Ground Connections
- 3.10 Plasma And Secondary Gas Connections
- 3.11 Torch and Torch Leads Extension Connection
- 3.12 External Cable Connections
- 3.13 Lifting Options
- SECTION 4: OPERATION
- 4.01 Introduction
- 4.02 Functional Overview
- 4.03 Front and Rear Panel Descriptions
- 4.04 Operating Unit Without Gas Control Option
- 4.05 Operating Unit With Gas Control Option
- 4.06 System Operation
- 4.07 Optional Power Supply Settings
- SECTION 5: SERVICE
- 5.01 Introduction
- 5.02 General Maintenance
- 5.03 Common Operating Faults
- 5.04 Troubleshooting
- 5.05 Basic Parts Replacement
- SECTION 6: PARTS LISTS
- 6.01 Introduction
- 6.02 Ordering Information
- 6.03 Complete Power Supply Replacement Parts List
- 6.04 Basic Component Replacement Parts List
- 6.05 Power Supply Options And Accessories
- APPENDIX I: INPUT WIRING REQUIREMENTS
- APPENDIX II: SEQUENCE OF OPERATION BLOCK DIAGRAM
- APPENDIX III: TYPICAL MECHANIZED SYSTEM WORK AND GROUND CABLE CONNECTIONS
- APPENDIX IV: TYPICAL MECHANIZED SYSTEM CABLE INTERCONNECTION DIAGRAM
- APPENDIX V: INTERFACE CABLES FOR REMOTE CONTROL (RC6010) AND STANDOFF CONTROL (SC10)
- APPENDIX VI: CNC INTERFACE
- APPENDIX VII: LADDER DIAGRAM - 120 VAC
- APPENDIX VIII: LADDER DIAGRAM - 15 VDC
- APPENDIX IX: RECOMMENDED ROUTINE MAINTENANCE SCHEDULE FOR WATER COOLED PLASMA CUTTING SYSTEMS
- APPENDIX X: SYSTEM SCHEMATIC