Ultra-cut 100, Thermal dynamics, Component locator – Tweco 100 Ultra-Cut(March 2013) User Manual

Page 147

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Manual 0-5132

A-15

APPENDIX

ULTRA-CUT 100

Art # A-06992_AD

6

6

7

7

8

8

9

9

10

10

A

B

C

D

E

F

I_

se

n

s

e

P

GN

D

W

+15Vw

-15Vw

Is

ens

e_W

GN

D

P

COMMON

Ir

e

f_

G

P1

P_ref

P_ena

G

NDW

GN

D

_

C

Is

ens

e

_W

-15V

w

T

E

M

P_C

+1

5

V

w

N2

GN

D

P

+

12V

-12V

I_

se

n

s

e

P

SIGNAL

P_ref

Iref

_G

P_ena

GN

D

_

C

TE

MP

_

C

TORCH (-)

PILOT

WORK (+)

NEG ARC VOLTS

WORK

PILOT (TIP) VOLTS

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE: UNLESS OTHERWISE SPECIFIED -

1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).

Chk:

App:

TITLE:

Last Modified:

Size

SCHEMATIC,

Thermal

Dynamics

AA

42X1209

Friday, September 25, 2009

1

2

Industrial Park #2
West Lebanon NH 03784
603-298-5711

100-Amp Power Supply 208-230/460V (Chopper)

Tuesday, October 03, 2006

08:11:44

Thermal Dynamics

D

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE: UNLESS OTHERWISE SPECIFIED -

1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).

Chk:

App:

TITLE:

Last Modified:

Size

SCHEMATIC,

Thermal

Dynamics

AA

42X1209

Friday, September 25, 2009

1

2

Industrial Park #2
West Lebanon NH 03784
603-298-5711

100-Amp Power Supply 208-230/460V (Chopper)

Tuesday, October 03, 2006

08:11:44

Thermal Dynamics

D

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE: UNLESS OTHERWISE SPECIFIED -

1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).

Chk:

App:

TITLE:

Last Modified:

Size

SCHEMATIC,

Thermal

Dynamics

AA

42X1209

Friday, September 25, 2009

1

2

Industrial Park #2
West Lebanon NH 03784
603-298-5711

100-Amp Power Supply 208-230/460V (Chopper)

Tuesday, October 03, 2006

08:11:44

Thermal Dynamics

D

RAS

PILOT CURRENT SIGNAL <

WORK CURRENT SIGNAL <

HCT1 Hall Current Sensor, Pilot (B8, Sht 1)
HCT2 Hall Current Sensor, Work (C9, Sht 1)

LSW1 Level SW, coolant, NC (B5, Sht 2)

MC1 Contactor, 3P ,Inv 1 input, Coil (B3, Sht 2)
" Contacts (A2, B2, Sht 1)
" Aux Contact (B3, Sht 2)
MC2 Contactor, pilot, Coil (B3, Sht 2)
" Contacts (C8, Sht 1)

MOT1 Motor, Pump 200VAC, 1P (E4, Sht 2)

NE1 Neon indicator, rear panel, 220VAC (C1, Sht 1)
NE2 Neon indicator, internal, 220VAC (C1, Sht 1)

R6 Resistor, 20K ,30W (A8, Sht 1)
R7 Resistor, 1K ,30W (E2, Sht 2)
R9 Resistor, 50 ,40W (A9, Sht 1)

T1 Aux Transformer (D-F1, Sht 2)

TH1 Thermal Sensor, coolant return (B5, Sht 2)

COMPONENT LOCATOR

(C7 & A9, Sht 2)

Power Supply
Rear Panel

DAT

<

/O

V

E

R_

TE

MP

(C7, Sht 2)

> P_D

E

M

(P_Iref)

> P_Enable (P_ena)

PILOT REG.
(CHOPPER )
PCB2
WK-5754

HALL SENSOR

BIAS
POWER

I_

DE

T

<

I_

S

E

PILOT REG.
(CHOPPER )
PCB1
WK-5750

<

(C7 & A9, Sht 2)

HALL SENSOR

PILOT REGULATOR
(CHOPPER)

PCB 8
WK-5687

RC &
RF CAPS

/PILOT ENABLE >

PILOT DEMAND >

/ OVERTEMP <

C1 Capacitor, 0.1 uf, 1250 VDC (D2, Sht 2)
C2 Capacitor, 2 uf, 430VAC (A9, Sht 1)

C.P1 Circuit protector/ON-OFF SW (B2, Sht 1)
15A, 460V, 3P
C.P2 Circuit protector 2.5A 125V (D2, Sht 1)
C.P3 Circuit protector 3.15A 125V (D2, Sht 1)
C.P4 Circuit protector 10A 125V (E2, Sht 1)
C.P5 Circuit protector 2.5A 125V (E2, Sht 1)
C.P6 Circuit protector 2.5A 125V (F2, Sht 1)
C.P7 Circuit protector 5A 125V (E2, Sht 1)
C.P8 Circuit protector 3.15A 125V (F3, Sht 1)

D1 Diode Bridge 20A, 1600V, 3P (D2, Sht 1)
D2 Diode, Dual, 2x100A, 600V (B8, Sht 1)

FAN1 Fan, Coolant, 24 VDC (F4, Sht 2)
FAN3 Fan, Chopper, 24 VDC (A8, Sht 1)

FL1 Flow sensor (B5, Sht 2)

ECO-B402 DAT 2/26/07

AB

ECO-B448 DAT 4/13/07

ECO-B646 GAC 10/31/07

AC

ECO-B1391

T

A

D

D

A

4-24-2009

DAT

AE

ECO-B1535

9-25-09

CN7

CN7

1

2

3

4

5

TB4

TB4

CN4

CN4

1

2

3

4

5

THS1

SW_TEMP_NC

THS1

SW_TEMP_NC

MC2-C

MC2-C

CN3

CN3

1

2

3

4

CN3

CN3

1

2

CN4

CN4

1

2

3

LED4

CHOPPER TEMP

LED4

CHOPPER TEMP

CN6

CN6

1

2

3

CN2

CN2

1

2

3

C2
2 UF

C2
2 UF

CN2

CN2

1

2

3

4

CN33

CN33

1

2

3

4

TB2

TB2

CN17

CN17

1

2

3

CN5

CN5

1

2

3

4

TB1

TB1

CN1

CN1

1

2

HCT2

HCT2

1

2

3

4

CN9

CN9

1

2

R6

20K

30W

R6

20K

30W

CN8

CN8

1

2

TB3

TB3

MC2-A

MC2-A

TB5

TB5

CN4

CN4

1

2

3

4

5

CN1

CN1

1
2
3
4

D2

D2

1

A1

2

K1

3

A2

4

K2

CN5

CN5

1

2

3

4

FAN3

FAN3

+

-

CN3

CN3

1

R9
50

R9
50

MC2-B

MC2-B

TB2

TB2

TB1

TB1

WORK

WORK

CN2

CN2

1

2

3

HCT1

HCT1

1

2

3

4

CN1

CN1

1
2
3
4

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