Ultra-cut 100, Thermal dynamics, Component locator – Tweco 100 Ultra-Cut(March 2013) User Manual
Page 159
Manual 0-5132
A-27
APPENDIX
ULTRA-CUT 100
6
6
7
7
8
8
9
9
10
10
A
B
C
D
E
F
+1
2
V
-12V
SIGNAL
COMMON
I_
se
n
s
e
P
Ir
e
f_
G
G
NDW
P_ena
GN
D
_
C
TE
MP
_
C
GN
D
W
Ise
n
se
_
W
-15V
w
+1
5
V
w
+15Vw
-15Vw
Ise
n
se
_
W
GN
D
P
I_
se
n
s
e
P
G
NDP
Iref
_G
P_ref
P_ena
P_ref
GN
D
_
C
T
E
M
P_C
TORCH (-)
PILOT
WORK (+)
WORK
PILOT (TIP) VOLTS
NEG ARC VOLTS
N2
P1
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk:
App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1213
Friday, September 25, 2009
1
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
100A Power Supply 600V CSA (Chopper)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk:
App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1213
Friday, September 25, 2009
1
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
100A Power Supply 600V CSA (Chopper)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk:
App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1213
Friday, September 25, 2009
1
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
100A Power Supply 600V CSA (Chopper)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
RAS
PCB 8
WK-5687
RC &
RF CAPS
HALL SENSOR
HALL SENSOR
PILOT REG.
(CHOPPER )
PCB1
WK-5750
BIAS
POWER
PILOT REGULATOR
(CHOPPER)
< /
O
VER
_
T
E
MP
> P_DEM (P_Iref)
> P_Enable (P_ena)
PILOT REG.
(CHOPPER )
PCB2
WK-5754
I_
DE
T
I_SE
<
<
PILOT CURRENT SIGNAL <
WORK CURRENT SIGNAL <
/ OVERTEMP <
/PILOT ENABLE >
PILOT DEMAND >
C1 Capacitor, 0.1 uf, 1250 VDC (D2, Sht 2)
C2 Capacitor, 2 uf, 430VAC (A9, Sht 1)
C3 Capacitor 47 uf 400V (C1, Sht 2)
C.P1 Circuit protector/ON-OFF SW (B2, Sht 1)
10A, 690V, 3Ph
C.P2 Circuit protector 2.5A 125V (D2, Sht 1)
C.P3 Circuit protector 3.15A 125V (D2, Sht 1)
C.P4 Circuit protector 10A 125V (E2, Sht 1)
C.P5 Circuit protector 2.5A 125V (E2, Sht 1)
C.P6 Circuit protector 2.5A 125V (F2, Sht 1)
C.P7 Circuit protector 5A 125V (E2, Sht 1)
C.P8 Circuit protector 3.15A 125V (F3, Sht 1)
D1 Diode Bridge 20A, 1600V, 3Ph (D2, Sht 1)
D2 Diode, Dual, 2x100A, 600V (B8, Sht 1)
D3 Diode Bridge 25A, 800V, 1Ph (C1, Sht 2)
FAN1 Fan, Coolant, 24 VDC (F4, Sht 2)
FAN3 Fan, Chopper, 24 VDC (A8, Sht 1)
FL1 Flow sensor (B5, Sht 2)
HCT1 Hall Current Sensor, Pilot (B8, Sht 1)
HCT2 Hall Current Sensor, Work (C9, Sht 1)
LSW1 Level SW, coolant, NC (B5, Sht 2)
MC1 Contactor, 3P ,Inv 1 input, Coil (B3, Sht 2)
" Contacts (A2, B2, Sht 1)
" Aux Contact (B3, Sht 2)
MC2 Contactor, pilot, Coil (B3, Sht 2)
" Contacts (C8, Sht 1)
MOT1 Motor, Pump 200VAC, 1P (E4, Sht 2)
NE1 Neon indicator, rear panel, 220VAC (C1, Sht 1)
NE2 Neon indicator, internal, 220VAC (C1, Sht 1)
R6 Resistor, 20K ,30W (A8, Sht 1)
R7 Resistor, 1K ,30W (E2, Sht 2)
R9 Resistor, 50 ,40W (A9, Sht 1)
T1 Aux Transformer (D-F1, Sht 2)
TH1 Thermal Sensor, coolant return (B5, Sht 2)
COMPONENT LOCATOR
(C7, Sht 2)
Power Supply
Rear Panel
DAT
(C2, Sht 2)
ECO-B402 DAT 2/26/07
AB
ECO-B448 DAT 4/13/07
(C7 & A9,Sht 2)
(C7 & A9,Sht 2)
ECO-B646 GAC 10/31/07
AC
AD ECO-B1391
DAT
4-24-09
DAT
AE ECO-B1535
9-25-09
CN2
CN2
1
2
3
4
TB1
TB1
CN4
CN4
1
2
3
HCT2
HCT2
1
2
3
4
TB5
TB5
TB2
TB2
D2
D2
1
A1
2
K1
3
A2
4
K2
TB1
TB1
TB2
TB2
HCT1
HCT1
1
2
3
4
CN2
CN2
1
2
3
CN5
CN5
1
2
3
4
CN5
CN5
1
2
3
4
CN1
CN1
1
2
WORK
WORK
CN33
CN33
1
2
3
4
CN3
CN3
1
CN2
CN2
1
2
3
MC2-A
MC2-A
CN3
CN3
1
2
MC2-B
MC2-B
CN4
CN4
1
2
3
4
5
TB4
TB4
MC2-C
MC2-C
CN17
CN17
1
2
3
CN1
CN1
1
2
3
4
LED4
CHOPPER TEMP
LED4
CHOPPER TEMP
CN4
CN4
1
2
3
4
5
CN1
CN1
1
2
3
4
CN7
CN7
1
2
3
4
5
FAN3
FAN3
+
-
R6
20K
30W
R6
20K
30W
THS1
SW_TEMP_NC
THS1
SW_TEMP_NC
CN6
CN6
1
2
3
R9
50
R9
50
CN9
CN9
1
2
C2
2 UF
C2
2 UF
CN8
CN8
1
2
TB3
TB3
CN3
CN3
1
2
3
4
Art # A-07000_AD