05 torch head installation, 05 torch head installation -7, Assembly and installation n7500 – Tweco N7500 User Manual

Page 33

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ASSEMBLY AND INSTALLATION

N7500

Manual 89250890

4-7

ASSEMBLY AND INSTALLATION

4.05 Torch Head Installation

Make connections from Control Box to the Torch Head. See "Figure 4-11: Assembly Stage 2".

(Rear panel assembly

not shown for clarity)

MOTOR CABLE -

CONTROL BOX TO

TORCH HEAD

AIR HOSE

DC POWER

CABLE (+) OUT

TORCH HEAD

GROUND CABLE (–)

DC POWER CABLE (+) IN

INCOMING

AIR LINE

POWER

SUPPLY

TORCH HEAD

PENDANT

AIR OUT

MOUNTING

FIXTURE

AIR INLET

ART# A-10848_AC

POWER SUPPLY

COMMUNICATION CABLE

AIR REGULATOR

5 AM

P

5 AM

P

WORK PIECE

SIGNAL

WIRE

GROUND CABLE (–)

CONTROL BOX INPUT

AC POWER CABLE

CONTROL BOX

(VIEWED FROM CABINET RIGHT SIDE)

120V

OR

220V

N7500

THESE CONNECTIONS

ON OTHER SIDE

S

Figure 4-11: Assembly Stage 2

9. Mount the Torch Head to the vertical adjustment assembly located on the travel system or fixed stationary

fixture using the mounting hardware supplied with the Torch Head. Further adjustments will be discussed

in the operating section of this manual. See "5.02 Position Torch Head" and "5.03 Insert the Electrode"

on page 5-2.

NOTE

Tuning the mounting position of the Torch Head or adjusting the traveler fixture or carriage system may

be required to achieve best gouging results.

10. Connect the DC power cable(s) to the Torch Head busbar and to the busbar terminal on the back side of the

Control Box labeled “POWER SUPPLY OUT”. These connections must be wrench tight to avoid overheating

the connection. Slide the cable boot over the busbar on the Torch Head. Use the 1/2”-13 hex head bolt

and nut supplied for the cable connection on the Torch Head busbar.

11. Return the Control Box Power Supply cover plate to its original position and tighten both screws.
12. Connect the Air Hose Assembly to the Torch Head and to the side of the Control Box labeled “AIR OUT”.

Slide the rubber boot over the connection on the Torch Head.

13. Connect the Torch Head Motor Cable Assembly to the connector on the side of the Control Box labeled

“TORCH HEAD” and the other end to the motor cable connection on the Torch Head. This cable has a 6

pin connector at each end. Refer to "Table 4-7: Cable Identification" on page 4-3.

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