Section 6: n7500 system uses, 01 system uses, 02 zero force rough machining – Tweco N7500 User Manual

Page 45: Section 6: n7500 system uses -1, System uses n7500

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Manual 89250890

6-1

SYSTEM USES

SYSTEM USES

N7500

SECTION 6:

N7500 SYSTEM USES

6.01 SYSTEM USES

This section briefly describes some uses for the N7500 System. If you have any questions concerning a specific
application for this system contact

Victor Technologies Technical Services Department at 800-426-1888 or 940-

566-2000.
GOUGING NON-FERROUS METALS
The N7500 System can be connected to DC Straight Polarity (DCEN) to gouge non-ferrous metals, such as nickel,

copper alloys, etc. “Figure 6-1: N7500 DC Straight Polarity (DCEN)” shows the proper connections for the system

to run on DC Straight Polarity.

REMOTE PENDANT

PENDANT CONTROL BOX CABLE

N7500 Gouging Syste

m

Automatic Contro

l

OK

TR

V

JO

G

STOP

T

UNE

ROUG

H

STAR

T

CONTROL BOX

TORCH HEAD CABLE

AIR HOSE

DC POWER

CABLE (+) OUT

TORCH HEAD

GROUND CABLE (–)

DC POWER CABLE (-) IN

INCOMING

AIR LINE

POWER

SUPPLY

TORCH HEAD

PENDANT

AIR OUT

MOUNTING

FIXTURE

AIR INLET

ART# A-10852_AC

POWER SUPPLY

COMMUNICATION CABLE

AIR REGULATOR

WORK PIECE

SIGNAL

WIRE

GROUND CABLE (+)

CONTROLLER INPUT

AC POWER CABLE

CONTROL BOX

(VIEWED FROM CABINET RIGHT SIDE)

120V

OR

220V

N7500

(Rear panel assembly

not shown for clarity)

5 AM

P

5 AM

P

THESE CONNECTIONS

ON OTHER SIDE

S

Figure 6-1: N7500 DC Straight Polarity (DCEN)

NOTE

Use standard #12 insulated copper wire as your signal wire. It must be long enough to prevent stress

on the Contactor connection.

6.02 Zero Force Rough Machining

The N7500 system can work with an automated travel system to remove hardsurfacing material from steel mill

rolls; kiln rolls and shafts which needs re-working. Remove as much as 1-1/2” (3.81 cm) of old material from the

outside diameter in a single pass and as little as 1/8” (3.18 cm) for the finish pass.
OSCILLATION GOUGING TO REMOVE MATERIAL
The N7500 can be mounted on a welding oscillator to remove material. Normal uses for an oscillated gouge would

be to remove cladded material from plates requiring a beveled edge and to remove backup bars and excessive

weld crowns.

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