Tweco 161 S Inverter Arc Welder User Manual

Page 5

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TABLE OF CONTENTS

SECTION 4:OPERATION .................................................................................... 4-1

4.01

Front Panel ..................................................................................................... 4-1

4.02

Welding Current Control Explanation .............................................................. 4-2

4.03

STICK (SMAW) Electrode Polarity................................................................... 4-3

4.04

Effects of Stick Welding Various Materials ...................................................... 4-3

4.05

GTAW Electrode Polarity ................................................................................. 4-4

4.06

Guide for Selecting Filler Wire ........................................................................ 4-4

4.07

Tungsten Electrode Current Ranges ................................................................ 4-4

4.08

Shielding Gas Selection .................................................................................. 4-4

4.09

Tungsten Electrode Types ............................................................................... 4-4

4.10

TIG Welding Parameters for Steel ................................................................... 4-5

4.11

Arc Welding Practice ....................................................................................... 4-5

4.12

Welding Position ............................................................................................. 4-6

4.13

Joint Preparations ........................................................................................... 4-7

4.14

Arc Welding Technique ................................................................................... 4-8

4.15

The Welder ...................................................................................................... 4-8

4.16

Striking the Arc ............................................................................................... 4-8

4.17

Arc Length ...................................................................................................... 4-8

4.18

Rate of Travel .................................................................................................. 4-8

4.19

Making Welded Joints ..................................................................................... 4-9

4.20

Distortion ...................................................................................................... 4-11

4.21

The Cause of Distortion ................................................................................ 4-11

4.22

Overcoming Distortion Effects ...................................................................... 4-12

SECTION 5:SERVICE ....................................................................................... 5-1

5.01

Maintenance and Inspection ........................................................................... 5-1

5.02

STICK (SMAW) Welding Problems ................................................................ 5-2

5.03

TIG Welding Problems ................................................................................... 5-3

5.04

Power Source Problems ................................................................................ 5-4

APPENDIX 1: OPTIONS AND ACCESSORIES ............................................................ A-1

APPENDIX 2: REPLACEMENT PARTS ................................................................... A-2

APPENDIX 3: SYSTEM SCHEMATIC ..................................................................... A-4

LIMITED WARRANTY

WARRANTY SCHEDULE

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