02 electrode polarity, 03 tungsten electrode current ranges, 04 tungsten electrode types – Tweco 300 ACDC Arcmaster User Manual

Page 41

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7.02 Electrode Polarity

Connect the TIG torch to the - /

TORCH

terminal and the work lead to the

+ / WORK

terminal for direct current

straight polarity. Direct current straight polarity is the most widely used polarity for DC TIG welding. It allows
limited wear of the electrode since 70% of the heat is concentrated at the work piece.


7.03 Tungsten Electrode Current Ranges

Electrode Diameter

AC Current (Amps)

DC Current (Amps)

0.040” (1.0mm)

30 – 70

30 – 60

1/16” (1.6mm)

60 – 95

60 – 115

3/32” (2.4mm)

125 – 150

100 – 165

1/8” (3.2mm)

130 – 225

135 – 200

5/32” (4.0mm)

190 – 280

190 – 280

3/16” (4.8mm)

250 – 340

250 – 340

Table 7-2. Current Ranges for Various Tungsten Electrode Sizes

7.04 Tungsten Electrode Types

Electrode Type

(Ground Finish)

Welding Application

Features

Color

Code

Thoriated 2%

DC welding of mild steel,
stainless steel and copper.

Excellent arc starting, Long life,
High current carrying capacity.

Red

Zirconated 1%

High quality AC welding of
aluminium, magnesium and
their alloys.

Self cleaning, Long life,
Maintains balled end, High
current carrying capacity.

White

Ceriated 2%

AC & DC welding of mild steel,
stainless steel, copper,
aluminium, magnesium and
their alloys.

Longer life, More stable arc,
Easier starting, Wider current
range, Narrower more
concentrated arc.

Grey

Table 7-3. Tungsten Electrode Types

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