03 power source problems – Tweco 300 ACDC Arcmaster User Manual

Page 51

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10.03 Power Source Problems

Description

Possible

Cause

Remedy

1 The welding arc

cannot be
established.

A

B

The Primary supply voltage
has not been switched ON.

The Welding Power Source
switch is switched OFF.

A

B

Switch ON the Primary supply
voltage.

Switch ON the Welding Power
Source.

C Loose connections internally.

C Have an accredited Thermal

Arc Service Agent repair the
connection.

2 Maximum

output

welding current can
not be achieved with
nominal Mains
supply voltage.

Defective control circuit.

Have an accredited Thermal
Arc Service Agent repair the
connection.

3 Welding

current

reduces when
welding.

A

B

C

D

E

Loose welding cable
connections.

Incorrect welding cable size.


Improper input connections.

Poor electrode condition.

Wrong welding polarity.

A

B

C

D

E

Tighten all welding cable
connections.

Use proper size and type
of cable.

Refer to Section 2.05 Electrical
Input Requirements.

Replace electrode.

Verify output torch
connections.

4 No gas flow when the

torch trigger switch
is depressed.

A
B

Gas hose is cut.
Gas passage contains
impurities.

A
B

Replace gas hose.
Disconnect gas hose from a
the rear of Power Source then
raise gas pressure and blow
out impurities.

C Gas regulator turned OFF.

C Turn gas regulator ON.

D Torch trigger switch lead is

disconnected or switch/cable
is faulty.

D Reconnect lead or repair

faulty switch/cable.

Table 10-3. Power Source Problems

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