Freerider FR168-4A(Ascot-4,12Ah) - Manual (Page 12)

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Caution: Protect clothing when lifting Scooter
parts, some components may have lubricating fluids on
their surfaces. Work out the best position to stow each
part of your machine, this will vary with different car
designs. An old blanket can be used to stop the various
parts rubbing against each other. It is good practice
to stand batteries upright and locate them so they do
not move and touch the battery posts on any metal
framework.
Note: In some small cars the seat my need to be stowed
on the rear seat of the vehicle. Use the cars safety belt to
secure the seat in position.
Caution: The body mouldings on your FR
168-3A3/4A have not been designed for lifting your
machine. Use the firm metal lifting handles only.
Warning: Take care when lifting heavy parts. If in
doubt always seek assistance when lifting parts.
If your Freerider FR 168-3A3/4A will not start:
1. Check the power key switch is turned fully ‘on’. If it
is, the battery condition indicator meter displayed on
your console, will be operating. If the first red status
light is flashing once per second, charge your batteries.
If the battery condition meter fails to operate when the
key switch is in the ‘on’ position, check the following:
1. Make sure the battery charger is not plugged into the
tiller charge socket, this will prevent drive.
2. Check the ‘circuit breaker’(Fig 23): If your FR 168-3A3/4A
stops for no apparent reason, it is probably due to the
circuit breaker disconnecting from the speed control
electronic box.
Warning: If you feel for any reason that your Scooter
is not driving correctly or making an unusual noise,
stop using the machine. Be safe, contact your Freerider
dealer, he will be able to advise you.
CHARGING CIRCUIT FUSES
Two fuses protects your FR 168-3A3/4A charging
circuit from receiving an overload o f electrical current.
The fuse used in the FR 168-3A3/4A is the same type
which is found on automobiles. In the unlikely event
that a fuse should 'blow' and needs replacing (Fig 24)
use a fuse of a 40amp rating. Please note this size of
fuse has been selected to give your Scooter the best
protection without premature blowing.
Warning: Do not use fuses with a higher rating
than 40amps as this may cause permanent failure to the
wiring and wiring connectors or personal injury. The
40amp fuses are located inside the FR 168-3A3/4A's
Battery pack. The fuse is positioned in a black plastic
housing which is sealed by a hinged lid. For access to
a fuse remove the twelve screws located in the Battery
pack cover, lift cover. Locate and lift the fuse block on
it's wire, lift up the fuse lid and withdraw the 'blown'
fuse. Replace the blown fuse with recommended 40amp
(orange) fuse, close fuse lid and re place fuse block.
Reposition battery pack cover, refit twelve screws. If the
fuse continually fails, contact your Freerider supplier.
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FIG 22
The Seat Rear Chassis Powered Unit
The Battery pack Steering Platform Chassi
The Basket
BASIC FAULT FINDING
CARE & MAINTENANCE
your machine. If disengaged your status light (green
L.E.D.) will flash five times.
If your Freerider does not slow down or behaves
erratically:
1. Turn off the power ‘on’ key switch.
2. Inform your authorized Freerider dealer.
Warning: If you find for any reason your FR
168-3A3/4A does not reduce speed when you let go of
the forward-reverse speed lever (Fig8, page 9). Switch
your FR 168-3A3/4A ‘off ’ with the on/off key. The
parking brake will activate immediately and stop your
Scooter. Beware the machine will stop very suddenly,
brace yourself with the handlebars, sit back in your seat.
Warning: This operation should only be carried
out as an emergency; continual use of this facility will
damage the drive transmission and motor brake.
Inform your authorized Freerider dealer before using
your machine again.
On rare occasions, a temporary overload on the
electric circuit can occur - for instance when climbing
a steep
incline. If this happens, the circuit breaker which is
located on the right side of battery pack. To reset
the circuit breaker wait for two minutes to allow the
temperature activated switch to cool down.
Place a finger onto the circuit breaker and press
down on the plunger until it remains down. You are
now ready to drive again. If the circuit breaker trips
up again wait for 5 minutes and try again.
Caution: If you find the circuit breaker is continually
tripping out, contact your authorized Freerider dealer.
1. Check the status fault codes (page 29) indicated by
the green L.E.D. on your console flashing.
2. Check the freewheel lever is fully engaged (see page
9). If it is engaged you should not be able to push
FIG 23
Your FR 168-3A3/4A like any other electro-mechanical
machine will benefit from regular servicing by your
Freerider dealer. You too, can help keep your FR
168-3A3/4A in tip-top condition by following a simple
guide to home maintenance.
Note: Only competent people should carry out service
work.
SEAT UPHOLSTERY
A damp cloth and a little soapy water will keep your
seat, backrest and arms looking smart. Do not use
abrasive cleaners as this will damage the coating.
Upholstery can be damaged by chemical cleaners. The
coating material can also degrade over a period of time
due to contamination by natural oils in the hair and
skin. Ultra-violet light can also reduce the life of the
upholstery coating material. This is a normal ageing
process and cannot be guaranteed (see exclusions in the
Guarantee Terms).
BODYWORK
The painted bodywork on your FR 168-3A3/4A
Scooter can be lightly washed with clean soapy water.
Do not use abrasive cleaners or strong detergents. This
could fade the color, an auto type shampoo works well.
Remove salt contact as this is very corrosive to bright
metal parts.
Caution: Do not hose down your FR 168-3A3/4A
with a powerful cleaner. Water could be forced into the
electronics and cause permanent damage.
On the painted finish, be cautious not to wash with a
dirty cloth as this could scratch the paint finish. Auto
polish can be used to keep the paintwork and bright
chrome parts in pristine condition.
The metal framework of your FR 168-3A3/4A should
be cleaned twice a year and any paintwork damaged
should be treated to prevent further attack from the
elements.
Do not store your FR 168-3A3/4A in damp conditions.
This may affect the electronics if left for very long
periods of time. Moisture, if left unattended can cause
deterioration on metal work, protect with proprietary
cleaners.
ELECTRONICS
Servicing of the drive electronics and charger should
only be carried out by your local Freerider service
dealer. These units are sealed and should not be opened.
BROKEN SEALS WILL INVALIDATE YOUR
GUARANTEE.
Do not operate your Freerider FR 168-3A3/4A in
exceptional weather conditions ie. very heavy rain.
Cover your machine up, if it is to be left unattended
and outside for a long period of time.
Do not drive through deep water with your FR
168-3A3/4A This could damage the electronic speed
controller. Sea and road salts are very corrosive and
should be neutralized quickly.
FIG 24
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