3 accessing the analyzer probe port, 3 natural gas combustion calibration, Initial start-up – AERCO BMK 2.0 LN Dual Fuel Nov 2010 User Manual

Page 36: Figure 4-2 analyzer probe port location important

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INITIAL START-UP

4. Install a NPT-to-barbed fitting into the

tapped plug port.

5. Attach one end of the plastic tubing to the

barbed fitting and the other end to the 16
inch W.C. manometer.

NATURAL

GAS INLET

PROPANE

INLET

1/8" NPT PLUG

(INSTALL

MANOMETER

HERE)

LEAK

DETECTION

BALL VALVE

PROPANE PRESSURE

REGULATOR FEEDBACK

LINE

PROPANE HIGH

GAS PRESSURE

SWITCH

NAT. GAS HIGH

GAS PRESSURE

SWITCH

TO

AIR/FUEL

VALVE

NATURAL GAS

SSOV

NAT. GAS

PRESSURE

REGULATOR

FEEDBACK

LINE

PROPANE

LOW GAS

PRESSURE

SWITCH

NAT. GAS

LOW GAS

PRESSURE

SWITCH

PROPANE

SSOV

BENCHMARK 2.0LN DUAL-FUEL FM GAS TRAIN

Figure 4-1.

1/8" NPT Plug Location On Leak

Detection Ball Valve

4.2.3 Accessing the Analyzer Probe Port

The unit contains NPT plugs on the left and right
side of the exhaust manifold at the rear of the
unit as shown in Figure 4-2. Prepare the port for
the combustion analyzer probe as follows:

1. Remove the plug from the probe port on the

left or right side of the exhaust manifold.

2. If necessary, adjust the stop on the

combustion analyzer probe so that it will
extend mid-way into the flue gas flow. DO
NOT install the probe at this time.

EXHAUST

MANIFOLD

1/2” NPT

CONDENSATE

DRAIN

CONNECTION

BOILER

RETURN

ANALYZER

PROBE PORT

Figure 4-2

Analyzer Probe Port Location

IMPORTANT

For Dual Fuel units, perform the natural
gas combustion calibration procedures in
paragraph 4.3 before performing the
propane combustion calibration proce-
dures in paragraph 4.4.

Refer to Appendix K for switchover
instructions when changing from Natural
Gas to Propane or from Propane to
Natural Gas.

4.3 NATURAL GAS COMBUSTION
CALIBRATION

The Benchmark 2.0LN Boiler is combustion
calibrated at the factory prior to shipping.
However, recalibration as part of initial start-up
is necessary due to changes in the local altitude,
gas BTU content, gas supply piping and supply
regulators. Factory Test Data sheets are
shipped with each unit. These sheets must be
filled out and returned to AERCO for proper
Warranty Validation.

It is important to perform the following procedure
as outlined. This will keep readjustments to a
minimum and provide optimum performance.

4-2

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