Carrier INDUCED COMBUSTION 58YAV User Manual

Page 11

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A99123b

11

NO PREVIOUS F

A

UL

T

- Faults

are erased after 48 hrs or

whenever power (1

15v or 24v) is

interrupted. Run system through

a heating or cooling cycle to

check system.

12

BLO

WER ON AFTER PO

WER

UP (115V OR 24V) -

Normal

operation. Blower will run for 90

sec when furnace power is

interrupted during a call for heat,

R-W closed.

13

LIMIT OR FLAME R

OLLOUT

SWITCH LOCK

OUT

-

Limit switch was open longer

than 3 minutes.

Auto-reset will

occur after 3 hrs. Flame rollout

switch requires manual reset.

See No. 33

14

IGNITION LOCK

OUT

- System

failed to ignite gas and prove

flame in 4 attempts. Control will

auto-reset in 3 hrs.

See No. 34

21

GAS HEA

TING LOCK

OUT

-

T

urn of

f power and wait 5

minutes to retry

.

Check for:

Unplug ignitor harness from control

center and inititate another

component test sequence. Check

for 1

15v between pins 1 and 2 on

the control center

. W

as 1

15v present

for the 17-sec period?

Replace control center

.

Check for continuity in the harness

and ignitor

. Replace defective

component.

Reconnect the R thermostat lead

and set thermostat to call for heat.

Connect voltmeter across gas valve

connections. Does gas valve

receive 24v?

Check connections. If OK, replace

control center

.

Does gas valve open and allow gas

to flow?

Check that all gas valves are turned

on. Replace valve.

Do main burners ignite?

Do main burners stay on?

Allow blower to come on and repeat

test to check for intermittent

operation.

Repeat call for heat and check flame

sensor current during trial for ignition

period. Is the DC microamps

below 0.5?

Check connections and retry

. If

current is near typical value and

control will not stay on, replace

control center

.

Clean flame sensor with fine

sandpaper and recheck current.

Current is nominally 4.0 to 6.0 microamps.

Is current near typical value?

Replace electrode.

Will main burner ignite and stay on?

Replace control center

.

Fixed.

Stuck closed gas valve relay

on control.

Miswire or short to gas valve

wire.

22

ABNORMAL FLAME PR

O

VING

SIGNAL

- Flame was sensed

while gas valve was

de-energized. Inducer will run

until fault is cleared.

Check for:

Stuck open gas valve solenoid

or leak.

Defective control center

.

23

PRESSURE SWITCH

WILL

NO

T OPEN

- Check for:

Disconnected or obstructed

pressure tubing.

Defective pressure switch.

24

LO

W

-V

O

L

T

A

GE FUSE IS

OPEN

- Check for:

Short in low-voltage wiring

including thermostat leads

shorting to ductwork or

furnace cabinet. Disconnect

thermostat leads to isolate

short circuit.

31

PRESSURE SWITCH

WILL

NO

T CLOSE OR REOPEN

- If

open longer than 5 minutes,

inducer shuts of

f for 15 minutes

before retry

.

Check for:

Proper vent sizing or pitch or

sag.

V

ent restrictions or high winds.

Defective inducer motor

.

Low line voltage (1

15v).

Motor start capacitor

.

Low inlet gas pressure.

Defective pressure switch or

connections. If it opens after

trial for ignition period, blower

will come on for 90 sec

recycle delay

.

Inadequate combustion air

.

33

LIMIT OR FLAME R

OLLOUT

SWITCH IS OPEN

- If

limit switch is open longer than 3

minutes, code changes to No. 13.

Check for:

Blower motor failure.

Motor start capacitor

.

Open flame rollout switch,

manual reset.

Dirty filter

.

Defective limit switch or

connections.

Loose blower wheel.

34

IGNITION PR

O

VING F

AILURE

-

If flame is not sensed during the

trial for ignition period, the control

will repeat the ignition sequence

3 more times before going into

lockout, No. 14.

If flame signal is lost after trial for

ignition period, blower will come

on for 90-sec recycle delay

.

Check for the following items first

before proceding to the next step.

Gas valve turned of

f.

Manual shut-of

f valve.

Green wire must be connected

to furnace sheet metal.

T

o

determine whether the

problem is in the gas valve,

ignitor

, or flame sensor

, the

system can be operated in the

component test mode to check

the ignitor

. First, remove the

R thermostat connection from the

control center and initiate the

component test sequence. Does

the ignitor glow orange/white hot

by the end of the 17-sec warm-up

period?

Check for:

Inadequate flame carryover on

rough ignition.

Low inlet gas pressure.

NO

YES

YES

YES

YES

YES

YES

YES

YES

YES

NO

NO

NO

NO

NO

NO

NO

Inadequate combustion air

supply (flame rollout switch

only).

NO

11

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