Installation, Lubrication, Sheave mount clutch-brake – Nexen MWCB 830812 User Manual

Page 7: Caution

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FORM NO. L-20016-X-1209

NOTE

Nexen pneumatically actuated devices require clean, pressure regulated air for maximum performance and

life. All seals in Nexen pneumatically operated devices are lubricated for life, and do not require additional

lubrication.
However, some customers prefer to use an air line lubricator, which injects oil into the pressurized air, forcing

an oil mist into the air chamber. This is acceptable, but care must be taken to ensure once an air mist lubrication

system is used, it is continually used over the life of the product as the oil mist may wash free the factory

installed lubrication.
Locate the lubricator above and within ten feet of the product, and use low viscosity oil such as SAE-10.
Synthetic lubricants are not recommended.
Nexen product's bearings are shielded and pre-lubricated, and require no further lubrication.

LUBRICATOR DRIP RATE SETTINGS

SHEAVE MOUNT CLUTCH-BRAKE

Refer to Figure 3.

1. Insert the first Key (Item 30) into the shaft.

2. Slide the Clutch-Brake onto shaft and key; then, insert the

second Key (Item 30).

3. Tighten Set Screws (Items 27 and 28) to the recommended

torque (See Table 4).

NOTE

If a bushing for smaller diameter shafts is required, use

a bushing on both ends of the Clutch-Brake.

4. Align air inlet ports to a six o’clock down position to allow

condensation to drain out of exhaust port.

5. Fasten one of the ears of the Clutch-Brake to a fixed member

of the machine.

NOTE

The Piston Air Chamber (Item 7) floats laterally approxi-

mately 1/16 inch [1.59 mm] during operation. Make sure

securing pin allows 1/16 inch to 1/8 inch [1.59 mm to 3.18

mm] movement of Piston Air Chamber.

FIGURE 3

Shaft

Key

(Item 30)

Set Screw

(Item 28

or 48)

Set Screw

(Item 27)

Key

(Item 30)

Clutch-Brake

TABLE 4

RECOMMENDED TIGHTENING TORQUES

INSTALLATION

(continued)

DESCRIPTION

FWCB

LWCB

MWCB

HWCB

35 In. Lbs.

80 In. Lbs. 80 In. Lbs. 23 Ft. Lbs.

Set Screw (Item 27)

[3.9 N•m]

[8.9 N•m]

[8.9 N•m] [31.2 N•m]

20 In. Lbs.

20 In. Lbs. 80 In. Lbs.

— —

Set Screw (Item 28)

[2.2 N•m]

[2.2 N•m]

[8.9 N•m]

— —

1. Close and disconnect the air line from the unit.

2. Turn the Lubricator Adjustment Knob counterclockwise

three complete turns.

3. Open the air line.

LUBRICATION

CAUTION

These settings are for Nexen supplied

lubricators. If you are not using a Nexen

lubricator, calibration must follow the

manufacturer's suggested procedure.

4. Close the air line to the unit when a drop of oil forms

in the Lubricator Sight Gage.

5. Connect the air line to the unit.

6. Turn the Lubricator Adjustment Knob clockwise until

closed.

7. Turn the Lubricator Adjustment Knob counterclockwise

one-third turn.

8. Open the air line to the unit.

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