DR Power RapidFire 6 HP Subaru (July 2012 - Aug 2013) User Manual

Page 15

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3. Remove the Bolt, Lock Washer and large Flat Washer from the Clutch with a

1/2" Wrench and remove the Clutch from the Engine Shaft (Figure 24).

Note: To remove and replace the Clutch hardware, use a dead blow hammer to hit

the Wrench to enable you to create torque and prevent movement of the
Engine Shaft.

4. Install the new Clutch and secure with the Bolt, Lock Washer and large Flat

Washer with a 1/2" Wrench.

5. Install the Belt(s) and Belt cover.

Replacing the Linkage Bushings (To Fix excessive play in bushings)

Tools and Supplies needed:

3/16" Allen Wrench

Retaining-ring Pliers

Hammer and long Punch

1. Remove Belt Cover as described in “Changing and Adjusting Belt(s)” (page

16).

2. Remove the Belt(s) by rolling them off the Flywheels as you slowly rotate the

Flywheels (Figure 23).

3. Use a 3/16" Allen Wrench to loosen the Set Screws on the Flywheel Hubs

and with help from another person pull the Flywheels from the Shafts
(Figure 25).

Note: There are Keys in the slots of the Flywheel Shafts and you must ensure they

are in the slots when the Flywheels are reinstalled.

4. Use Retaining-ring Pliers to remove the Rings from one side of the Linkage

Pins (Figure 26).

Note: Pay attention to the positioning of the Linkage for proper installation of the

Linkage assembly (step 7) when finished.

5. Use a Hammer and long Punch to push the Pins out of the Frame and

Linkage assembly. Pull the Linkage from the machine.

6. Replace the used Bushings with new ones (Figure 27). You may need the

punch and Hammer for removal and the Hammer to install some of the
Bushings.

Bushings

Figure 27

Bushings

Retaining
Rings

Figure 26

Linkage
Pins

Flywheel

Figure 25

Set Screw

Key

Engine Shaft

Figure 24

Clutch

Flat Washer

Lock Washer

Bolt

Built in Key

The Flywheels weigh approximately 55 pounds each (Pro) and 74 pounds
each (Pro-XL). Get another person to help with removal and use caution to
prevent injury.

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