Flowserve PVML User Manual
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PVML USER INSTRUCTIONS ENGLISH 00079591 – 01/05
CONTENTS
PAGE
1 INTRODUCTION AND SAFETY............................ 3
1.1 General ........................................................... 3
1.2 CE marking and approvals.............................. 3
1.3 Disclaimer ....................................................... 3
1.4 Copyright......................................................... 3
1.5 Duty conditions................................................ 3
1.6 Safety .............................................................. 4
1.7 Nameplate and warning labels........................ 7
1.8 Specific machine performance........................ 8
1.9 Noise level....................................................... 8
2 TRANSPORT AND STORAGE.............................. 9
3 PUMP DESCRIPTION......................................... 10
4 INSTALLATION.................................................... 11
4.1 Location......................................................... 11
4.2 Part assemblies............................................. 11
4.3 Foundation .................................................... 11
4.4 Grouting ........................................................ 11
4.5 Initial alignment ............................................. 13
4.6 Piping ............................................................ 13
4.7 Electrical connections ................................... 14
4.8 Final shaft alignment check .......................... 15
4.9 Protection systems........................................ 15
5 COMMISSIONING, START-UP, OPERATION AND
SHUTDOWN....................................................... 15
5.1 Pre-commissioning procedure ...................... 15
5.2 Pump lubricants ............................................ 15
5.3 Impeller clearance......................................... 15
5.4 Direction of rotation ....................................... 15
5.5 Guarding ....................................................... 15
5.6 Priming and auxiliary supplies ...................... 15
5.7 Starting the pump .......................................... 16
5.8 Running the pump......................................... 16
5.9 Stopping and shutdown................................. 17
5.10 Hydraulic, mechanical and electrical duty... 17
6 MAINTENANCE................................................... 18
6.0 General ......................................................... 18
6.1 Maintenance schedule .................................. 18
6.2 Spare parts .................................................... 19
6.3 Recommended spares
and consumable items .................................. 19
6.4 Tools required................................................ 19
6.5 Fastener torques ........................................... 20
6.6 Setting impeller clearances........................... 20
6.7 Disassembly.................................................. 20
6.8 Examination of parts ..................................... 21
6.9 Assembly....................................................... 22
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7 FAULTS; CAUSES AND REMEDIES.................. 25
8 PARTS LIST AND DRAWINGS ........................... 27
8.1 Sectional drawings -PVML ........................... 27
8.2 Parts list -PVML ............................................ 27
8.3 General arrangement drawing...................... 28
9 CERTIFICATION ................................................. 28
10 OTHER RELEVANT DOCUMENTATION AND
MANUALS .......................................................... 28
ALPHABETICAL INDEX
PAGE
CE marking and approvals (1.2) ............................... 3
Clearances (see 6.7, Renewal clearances) ............ 20
Commissioning and operation (see 5) .................... 15
Configurations (3.1)................................................. 10
Direction of rotation (5.4)......................................... 15
Dismantling (see 6.7, Disassembly)........................ 20
Duty conditions (1.5) ................................................. 3
Electrical connections (4.7) ..................................... 14
Examination of parts (6.8) ....................................... 21
Faults; causes and remedies (7.0).......................... 25
General assembly drawings (see 8)........................ 28
Grouting (4.4) .......................................................... 12
Guarding (5.5) ......................................................... 15
Handling (2.2)............................................................ 9
Hydraulic, mechanical and electrical duty (5.10) .... 17
Lifting (2.3) ................................................................ 9
Location (4.1) .......................................................... 11
Lubrication schedule (see 5.2, Pump lubricants) .... 15
Maintenance schedule (6.1).................................... 18
Piping (4.6) .............................................................. 13
Priming and auxiliary supplies (5.6) ........................ 15
Reassembly (see 6.9, Assembly)............................ 22
Replacement parts (see 6.2 and 6.3)...................... 19
Safety, protection systems (see 1.6 and 4.9)
Sound level (see 1.9, Noise level)............................. 8
Specific machine performance (1.8) ......................... 8
Starting the pump (5.7)............................................ 16
Stopping and shutdown (5.9) .................................. 17
Storage (2.4) ............................................................. 9
Supplementary manuals or information sources..... 28
Tools required (6.4) ................................................. 19
Torques for fasteners (6.5)...................................... 20
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