4 preventing the build up of explosive mixtures, 5 preventing sparks, 6 preventing leakage – Flowserve PVML User Manual

Page 6: 7 maintenance to avoid the hazard

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PVML USER INSTRUCTIONS ENGLISH 00079591 – 01/05

®

The temperature rise at the seals and bearings and
due to the minimum permitted flow rate is taken into
account in the temperatures stated.

Temperature

class to

prEN 13463-1

Maximum

surface

temperature

permitted

Temperature limit of liquid

handled (* depending on

material and construction

variant - check which is lower)

T6
T5
T4
T3
T2
T1

85 °C (185 °F)

100 °C (212 °F)

135 °C (275 °F)
200 °C (392 °F)
300 °C (572 °F)
450 °C (842 °F)

Consult Flowserve
Consult Flowserve

115 °C (239 °F) *
180 °C (356 °F) *
275 °C (527 °F) *
400 °C (752 °F) *


The responsibility for compliance with the
specified maximum liquid temperature is with the
plant operator.

Temperature classification “Tx” is used when the
liquid temperature varies and the pump could be
installed in different hazarous atmospheres. In this
case the user is responsible for ensuring that the
pump surface temperature does not exceed that
permitted in the particular hazardous atmosphere.

If an explosive atmosphere exists during the
installation, do not attempt to check the direction of
rotation by starting the pump unfilled. Even a short
run time may give a high temperature resulting from
contact between rotating and stationary components.

Where there is any risk of the pump being run against
a closed valve generating high liquid and casing
external surface temperatures it is recommended that
users fit an external surface temperature protection
device.

Avoid mechanical, hydraulic or electrical overload by
using motor overload trips, temperature monitor or a
power monitor and make routine vibration monitoring
checks.

In dirty or dusty environments, regular checks must
be made and dirt removed from areas around close
clearances and motors.

1.6.4.4 Preventing the build up of explosive
mixtures

ENSURE THE PUMP IS PROPERLY FILLED

AND VENTED AND DOES NOT RUN DRY

Ensure the pump and relevant suction and discharge
pipeline system is totally filled with liquid at all times
during the pump operation, so that an explosive
atmosphere is prevented. In addition it is essential to
make sure that seal chambers, auxiliary shaft seal
systems and any heating and cooling systems are
properly filled.

If the operation of the system cannot avoid this
condition the fitting of an appropriate dry run
protection device is recommended (eg liquid
detection or a power monitor).

To avoid potential hazards from fugitive emissions of
vapour or gas to atmosphere the surrounding area
must be well ventilated.

1.6.4.5 Preventing sparks

To prevent a potential hazard from mechanical

contact, the motor stool guard must be non-sparking
and anti-static for Category 2.

To avoid the potential hazard from random induced
current generating a spark, the earth contact on the
levelling plate or base plate must be used.

Avoid electrostatic charge: do not rub non-metallic
surfaces with a dry cloth

;

ensure cloth is damp.


1.6.4.6 Preventing leakage

The pump must only be used to handle liquids

for which it has been approved to have the correct
corrosion resistance.

Avoid entrapment of liquid in the pump and
associated piping due to closing of suction and
discharge valves, which could cause dangerous
excessive pressures to occur if there is heat input to
the liquid. This can occur if the pump is stationary or
running.

Bursting of liquid containing parts due to freezing
must be avoided by draining or protecting the pump
and ancillary systems.

Where there is the potential hazard of a loss of a seal
barrier fluid or external flush, the fluid must be
monitored.

If leakage of liquid to atmosphere can result in a
hazard, the installation of a liquid detection device is
recommended.

1.6.4.7 Maintenance to avoid the hazard

CORRECT MAINTENANCE IS REQUIRED TO

AVOID POTENTIAL HAZARDS WHICH GIVE A
RISK OF EXPLOSION

The responsibility for compliance with
maintenance instructions is with the plant
operator.

Page 6 of 29

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