Maintenance – Flowserve NAF-Turnex pneumatic actuators User Manual

Page 2

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2. Maintenance

It the air consumption of the actuator is abnormally high

or if its operating speed is low, this may be due to wear

or damage to the cylinders, pistons or sealing rings. The

bearings, bushes and guide rings may also be worn or

damaged.

The actuator must be removed from the valve for over-

haul and repair!

2.1 Dismantling

Dismantling of the actuator is described below. The item

numbers within brackets refer to Fig. 19.9, 19.1 and 19.4

on pages 17, 18 and 19.

Dismantling and maintenace of actuators with spring

return must be carried out as described in section 3.

Note that the actuator must be depressurized before it

is dismantled!

Size 0 (Fig. 19.0

)

1. Release the bolts (2) and remove them together with

the washers (59. The end covers (4) with their O-rings

(3) can now be removed. Also remove the cylinders

(1, 16) by withdrawing them from the housing (30).

2. Remove the screws (18) form teh top and underside

of the actuator. Then remove the cover (29) and base

(74).

3. Remove either of the circlips (11) and press out

the pin (10). Now lift out the entire linkage

mechanism (Fig. 1.0) from the actuator, but don´t start

dismantling it just yet.

4. If the actuator has two pistons (25), fit a ring spanner

to each piston nut (24), and then turn the spanners

anti-clockwise until one of the nuts is released.

Remove the nut, washer (24.1) and piston (25). Then

withdraw the piston rod (26) from the actuator.

After inspecting for damage and wear in accordance with

section 2.2, re-assemble the actuator as described in

section 2.6.

Size 1-3 (Fig. 19.0)

1. Release the nuts (6) and remove them together with

the washers (5). The end covers (4), cylinders (1, 16)

and O-rings (3) can now be removed.

2. Remove the screws (18) from the top and underside

of the actuator. Then remove the cover (29).

3. Rotate the threaded pin (10), and then withdraw it

straight out of the coupling (31).

4. If the actuator has two pistons (25), fit a ring spanner

to each piston nut (24), and then turn the spanners

anti-clockwise until one of the nuts is released.

Remove the nut, washer (24.1) and piston (25).

Then carefully withdraw the piston rod (26) from the

actuator.

5. The linkage mechanism (Fig. 1.1) can now be lifted

out of the actuator (Fig. 2.1). Further dismantling of

the linkage mechanism is not normally necessary.

See section 2.2

Fig. 1.0. Linkage mechanism, size 0

Fig.1.1. Linkage mechanism, size 1 - 3

Locking clip (10A)

Pin (9)

Link (8)

M5/M8 screw

Fig.1.4. Linkage mechanism, sizes 4 - 5

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