Test 2 — power board voltage checks, Powermax30 – Hypertherm Powermax30 Service Manual User Manual

Page 55

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MAINTENANCE

3-16

powermax30

Service Manual

Test 2 – power board voltage checks

With the power ON, use a meter to verify the voltages at the J7 pins listed in the following table to be certain that
the power board is functioning correctly. If any of the values are incorrect, replace the power board.

Note:

All values can be ±10%.

J7 pin number to

ground

Test

Expected value

19

VACR (rectified AC line voltage)

0.86 V @ 120 line voltage
1.87 V @ 230 line voltage

21

VBUS (DC bus voltage)

2.28 VDC @ 375 VBUS

18

IPFC (input current)

< 0.1 VDC

20

IFB (output current)

< 0.1 VDC

22

ITF (transfer current)

< 0.1 VDC

5

3.3 VDC

3.3 VDC ±5%

7

5 VDC

5 VDC ±5%

12

24 V sense pin

2.2 VDC

16

Start signal

3.2 VDC closed
0 VDC open

Note:

To test the values at pin 16, you must have the torch and power supply positioned such that you can
safely pull and release the torch’s trigger.

Ground to the ground wire
clip or to the heat sink

Caution:

Do not use -VBUS as ground. Doing so could destroy the power supply. Instead
ground to either the ground wire clip on the rear endcap or to the heat sink as
shown below.

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