Tool and fixture design – Dukane Dual Servo Spin Welder 403570-01 User Manual

Page 112

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Dual Servo Spin Welder User’s Manual

Dukane Manual Part No. 403-570-01

Page 10

Tool and Fixture Design

The most important aspect of tool and fixture design is
that it is safe. Please note that using tools not provided
by Dukane may result in voiding of the warranty
– consult Dukane for details.

Several aspects should be considered when tooling is
not purchased from Dukane:

tool nest should be designed such that part being
held is firmly retained in the tool so that it does
not fall out before being welded

tool should surround part being held where pos-
sible – the exterior of the tool should be a con-
tinuous cylindrical surface (i.e. avoid protruding
parts)

rotational play between tool and part should be
minimized – this will affect the angular orienta-
tion accuracy and repeatability

tool should be as light as possible to allow for
rapid deceleration and to keep machine energy
consumption to a minimum

tool should be balanced as accurately as possible
to avoid excessive machine vibration and bearing
wear

bottom fixture should grip the part firmly to
maintain accurate weld orientation and prevent
undesirable vibrations during welding

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