System setup tab – Dukane Dual Servo Spin Welder 403570-01 User Manual

Page 49

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Dukane Manual Part No. 403-570-01

Page 43

Section 5 - Touch Screen Menus

field designates the position of the thruster (part of the
welder surrounded by sheet metal covers) relative to
the column as indicated by the scale affixed to the right
side of the column and a white line printed on the rear
of the welder. Once these settings are entered, pressing
the

DONE

button causes a return to the main

UTILITIES

screen, where a yellow

SAVE OTHER SETTINGS

button

appears. Press this button, then

Save

and

DONE

on the

following screen to retain the settings in memory.

The

EXPORT LAST WELD GRAPH DATA

button

is used to send weld profile data information for the
last cycle to an externally connected computer via the
Dual Servo Spin Welder Utility (refer to Chapter 8).
This data includes the spin torque, spin orientation,
vertical thrust, vertical position, and vertical speed. It
is displayed in graphical format in the Utility and can
be exported to an ASCII file.

SYSTEM SETUP Tab

The third tab is labeled

SYSTEM SETUP

and is shown

in Figure 5-32.

The welder contains an assembly used to limit the
downward travel of the press to prevent tooling
from coming in contact. This assembly consists of
a mechanical stop block with an integral proximity
switch, whose position is adjusted via an elevator
screw driven by a small DC motor. If, during normal
operation, the press travels down and the proximity
switch becomes active, the press motion will quickly
decelerate to a stop. The actual physical hard stop is
approximately 4 mm below this position since the
stop block includes a cushion to protect the vertical
servo actuator from damaging impact loads. To set the
lower limit proximity switch position, first press the

VERTICAL TRAVEL LOWER LIMIT

button. Then press

the

Initialize

button shown on the screen in Figure 5-33,

which will cause the stop block to move all the way
down, which takes 1 minute as indicated by a flashing
message. When this step is completed, the screen will
change as indicated in Figure 5-34. Next, jog the head
down to the desired travel limit position (at least 4 mm

Figure 5–32

SYSTEM SETUP Tab in TOOLS

Figure 5–33 Vertical Lower Limit Setup Screen

with Initialize Button

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