Vav/zone controller technical guide 7, Modular devices - transformer sizing, Figure 5: vav/cav controller transformer sizing – Orion System VAV/Zone Controller User Manual

Page 7

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VAV/Zone Controller

Technical Guide

7

120 / 24VAC

120 / 24VAC

120 / 24VAC

120 / 24VAC

80 VA

Transformer

Minimum

See Warning

Note Below

40 VA

Transformer

Minimum

See Warning

Note Below

100 VA

Transformer

Minimum

See Warning

Note Below

75 VA

Transformer

Minimum

See Warning

Note Below

Power/Comm

Board

Power/Comm

Board

Power/Comm

Board

Power/Comm

Board

Total length of all modular cables used on each branch ( A to B) cannot exceed 240 Ft.

Total length of all modular cables used on each branch ( A to B) cannot exceed 240 Ft.

A

A

A

A

12 Devices At 6 VA = 72 VA
Use 75 VA Transformer

6 Devices At 6 VA = 36 VA
Use 40 VA Transformer

16 Devices At 6 VA = 96 VA
Use 100 VA Transformer

13 Devices At 6 VA = 78 VA
Use 80 VA Transformer

6 Devices Maximum Per Branch Circuit

6 Devices Maximum Per Branch Circuit

Figure 5: VAV/CAV Controller Transformer Sizing

Modular Devices - Transformer Sizing

Modular devices include the VAV/Zone Controller, Modular System
Manager & MiniLink Polling Device. All of these devices connect to
each other and a Power/Comm Board using prefabricated modular cables.
When sizing transformers for these devices it is important to design
your layout so that the fewest number of Power/Comm distribution
boards and the least number of transformers can be used.

In order to simplify wiring design and layout with modular devices the
following rules apply:

1.

Power/Comm Board maximum transformer size = 100 VA.
This is due to the board circuitry and fusing. Each modular
device is to be calculated at 6 VA. This allows for a
maximum of 16 devices per Power/Comm board. If more
than 16 devices are required, multiple Power/Comm boards
must be used. Any Slaved Zone actuators used are
considered a modular device and must be accounted for at
6 VA. each. They also must be included in the branch
circuit maximum quantity of 6. See rule #2 below.

2.

No more than 6 modular devices allowed per branch circuit.
(Each Power/Comm board has 4 branch circuits
available on the board )

3.

The longest total run per branch circuit is 240 Ft. This is
due to voltage drop on the prefabricated cable. If cable runs
longer than 240 Ft. are required, additional Power/Comm
board(s) can be used. Each Power/Comm Board connected
in series with the first Power/Comm Board would allow for
an additional 240 Ft. of modular cable to be added to the
total cable run length.

See Figure 5 for information and some examples of transformer sizing
and branch circuit design.

Warning: Do not ground the 24 V transformer that is to be

used with the Power/Comm boards. Grounding
of the transformer will damage the Power/Comm
board and all boards connected to it. A separate
transformer must be used for each Power/Comm
board. No exceptions. Do not connect any other
devices to the transformer used for the Power/Comm
board.

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