Document Outline

• About this Manual
  • Would you like any changes, or have you found any errors?
• TNC model, software and features
  • Software options
  • Feature content level (upgrade functions)
  • Intended place of operation
• New cycle functions of software 60642x-01
• New cycle functions of software 60642x-02
• New cycle functions of software 60642x-03
• New cycle functions of software 60642x-04
• Changed cycle functions of software 60642x-01
• Changed cycle functions of software 60642x-02
• Changed cycle functions of software 60642x-04
• Fundamentals / Overviews
  • 1.1 Introduction
  • 1.2 Available cycle groups
    • Overview of fixed cycles
    • Overview of touch probe cycles
• Using Fixed Cycles
  • 2.1 Working with fixed cycles
    • General information
    • Machine-specific cycles
    • Defining a cycle using soft keys
    • Defining a cycle using the GOTO function
    • Calling cycles
    • Working with the secondary axes U/V/W
  • 2.2 Program defaults for cycles
    • Overview
    • Entering GLOBAL DEF definitions
    • Using GLOBAL DEF information
    • Global data valid everywhere
    • Global data for drilling operations
    • Global data for milling operations with pocket cycles 25x
    • Global data for milling operations with contour cycles
    • Global data for positioning behavior
    • Global data for probing functions
  • 2.3 PATTERN DEF pattern definition
    • Application
    • Entering PATTERN DEF
    • Using PATTERN DEF
    • Defining individual machining positions
    • Defining a single row
    • Defining a single pattern
    • Defining individual frames
    • Defining a full circle
    • Defining a pitch circle
  • 2.4 Point tables
    • Application
    • Creating a point table
    • Hiding single points from the machining process
    • Defining the clearance height
    • Selecting a point table in the program
    • Calling a cycle in connection with point tables
• Fixed Cycles: Drilling
  • 3.1 Fundamentals
    • Overview
  • 3.2 CENTERING (Cycle 240, DIN/ISO: G240)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 3.3 DRILLING (Cycle 200)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 3.4 REAMING (Cycle 201, DIN/ISO: G201)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 3.5 BORING (Cycle 202, DIN/ISO: G202)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 3.6 UNIVERSAL DRILLING (Cycle 203, DIN/ISO: G203)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 3.7 BACK BORING (Cycle 204, DIN/ISO: G204)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 3.8 UNIVERSAL PECKING (Cycle 205, DIN/ISO: G205)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 3.9 BORE MILLING (Cycle 208)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 3.10 SINGLE-LIP DEEP-HOLE DRILLING (Cycle 241, DIN/ISO: G241)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 3.11 Programming examples
• Fixed Cycles: Tapping / Thread Milling
  • 4.1 Fundamentals
    • Overview
  • 4.2 TAPPING NEW with a Floating Tap Holder (Cycle 206, DIN/ISO: G206)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 4.3 RIGID TAPPING without a Floating Tap Holder NEW (Cycle 207, DIN/ISO: G207)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 4.4 TAPPING WITH CHIP BREAKING (Cycle 209, DIN/ISO: G209)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 4.5 Fundamentals of thread milling
    • Requirements
  • 4.6 THREAD MILLING (Cycle 262, DIN/ISO: G262)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 4.7 THREAD MILLING/COUNTERSINKING (Cycle 263, DIN/ISO: G263)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 4.8 THREAD DRILLING/MILLING (Cycle 264, DIN/ISO: G264)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 4.9 HELICAL THREAD DRILLING/MILLING (Cycle 265, DIN/ISO: G265)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 4.10 OUTSIDE THREAD MILLING (Cycle 267, DIN/ISO: G267)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 4.11 Programming examples
• Fixed Cycles: Pocket Milling / Stud Milling / Slot Milling
  • 5.1 Fundamentals
    • Overview
  • 5.2 RECTANGULAR POCKET (Cycle 251, DIN/ISO: G251)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 5.3 CIRCULAR POCKET (Cycle 252, DIN/ISO: G252)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 5.4 SLOT MILLING (Cycle 253, DIN/ISO: G253)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 5.5 CIRCULAR SLOT (Cycle 254, DIN/ISO: G254)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 5.6 RECTANGULAR STUD (Cycle 256, DIN/ISO: G256)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 5.7 CIRCULAR STUD (Cycle 257, DIN/ISO: G257)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 5.8 Programming examples
• Fixed Cycles: Pattern Definitions
  • 6.1 Fundamentals
    • Overview
  • 6.2 POLAR PATTERN (Cycle 220, DIN/ISO: G220)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 6.3 CARTESIAN PATTERN (Cycle 221, DIN/ISO: G221)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 6.4 Programming examples
• Fixed Cycles: Contour Pocket, Contour Trains
  • 7.1 SL cycles
    • Fundamentals
    • Overview
  • 7.2 CONTOUR GEOMETRY (Cycle 14, DIN/ISO: G37)
    • Please note while programming:
    • Cycle parameters
  • 7.3 Overlapping contours
    • Fundamentals
    • Subprograms: overlapping pockets
    • Area of inclusion
    • Area of exclusion
    • Area of intersection
  • 7.4 CONTOUR DATA (Cycle 20, DIN/ISO: G120)
    • Please note while programming:
    • Cycle parameters
  • 7.5 PILOT DRILLING (Cycle 21, DIN/ISO: G121)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 7.6 ROUGH-OUT (Cycle 22, DIN/ISO: G122)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 7.7 FLOOR FINISHING (Cycle 23, DIN/ISO: G123)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 7.8 SIDE FINISHING (Cycle 24, DIN/ISO: G124)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 7.9 CONTOUR TRAIN DATA (Cycle 270, DIN/ISO: G270)
    • Please note while programming:
    • Cycle parameters
  • 7.10 CONTOUR TRAIN (Cycle 25, DIN/ISO: G125)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 7.11 TROCHOIDAL SLOT (Cycle 275, DIN/ISO: G275)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 7.12 THREE-D CONTOUR TRAIN (Cycle 276, DIN/ISO: G276)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 7.13 Programming examples
• Fixed Cycles: Cylindrical Surface
  • 8.1 Fundamentals
    • Overview of cylindrical surface cycles
  • 8.2 CYLINDER SURFACE (Cycle 27, DIN/ISO: G127, Software Option 1)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 8.3 CYLINDER SURFACE slot milling (Cycle 28, DIN/ISO: G128, Software Option 1)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 8.4 CYLINDER SURFACE ridge milling (Cycle 29, DIN/ISO: G129, Software Option 1)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 8.5 CYLINDER SURFACE outside contour milling (Cycle 39, DIN/ISO: G139, Software Option 1)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 8.6 Programming examples
• Fixed Cycles: Contour Pocket with Contour Formula
  • 9.1 SL cycles with complex contour formula
    • Fundamentals
    • Selecting a program with contour definitions
    • Defining contour descriptions
    • Entering a complex contour formula
    • Overlapping contours
    • Contour machining with SL Cycles
  • 9.2 SL cycles with simple contour formula
    • Fundamentals
    • Entering a simple contour formula
    • Contour machining with SL Cycles
• Fixed Cycles: Multipass Milling
  • 10.1 Fundamentals
    • Overview
  • 10.2 RUN 3-D DATA (Cycle 30, DIN/ISO: G60)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 10.3 MULTIPASS MILLING (Cycle 230, DIN/ISO: G230)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 10.4 RULED SURFACE (Cycle 231, DIN/ISO: G231)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 10.5 FACE MILLING (Cycle 232, DIN/ISO: G232)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 10.6 Programming examples
• Cycles: Coordinate Transformations
  • 11.1 Fundamentals
    • Overview
    • Effect of coordinate transformations
  • 11.2 DATUM SHIFT (Cycle 7, DIN/ISO: G54)
    • Effect
    • Cycle parameters
  • 11.3 DATUM SHIFT with datum tables (Cycle 7, DIN/ISO: G53)
    • Effect
    • Please note while programming:
    • Cycle parameters
    • Selecting a datum table in the part program
    • Editing the datum table in the Programming and Editing mode of operation
    • Editing a datum table in a Program Run operating mode
    • Transferring the actual values into the datum table
    • Configuring the datum table
    • To exit a datum table
  • 11.4 DATUM SETTING (Cycle 247, DIN/ISO: G247)
    • Effect
    • Please note before programming:
    • Cycle parameters
  • 11.5 MIRROR IMAGE (Cycle 8, DIN/ISO: G28)
    • Effect
    • Please note while programming:
    • Cycle parameters
  • 11.6 ROTATION (Cycle 10, DIN/ISO: G73)
    • Effect
    • Please note while programming:
    • Cycle parameters
  • 11.7 SCALING (Cycle 11, DIN/ISO: G72)
    • Effect
    • Cycle parameters
  • 11.8 AXIS-SPECIFIC SCALING (Cycle 26)
    • Effect
    • Please note while programming:
    • Cycle parameters
  • 11.9 WORKING PLANE (Cycle 19, DIN/ISO: G80, Software Option 1)
    • Effect
    • Please note while programming:
    • Cycle parameters
    • Reset
    • Positioning the axes of rotation
    • Position display in the tilted system
    • Workspace monitoring
    • Positioning in a tilted coordinate system
    • Combining coordinate transformation cycles
    • Automatic workpiece measurement in the tilted system
    • Procedure for working with Cycle 19 WORKING PLANE
  • 11.10 Programming examples
• Cycles: Special Functions
  • 12.1 Fundamentals
    • Overview
  • 12.2 DWELL TIME (Cycle 9, DIN/ISO: G04)
    • Function
    • Cycle parameters
  • 12.3 PROGRAM CALL (Cycle 12, DIN/ISO: G39)
    • Cycle function
    • Please note while programming:
    • Cycle parameters
  • 12.4 SPINDLE ORIENTATION (Cycle 13, DIN/ISO: G36)
    • Cycle function
    • Please note while programming:
    • Cycle parameters
  • 12.5 TOLERANCE (Cycle 32, DIN/ISO: G62)
    • Cycle function
    • Influences of the geometry definition in the CAM system
    • Please note while programming:
    • Cycle parameters
  • 12.6 ENGRAVING (Cycle 225, DIN/ISO: G225)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
    • Allowed engraving characters
    • Characters that cannot be printed
    • Engraving system variables
  • 12.7 INTERPOLATION TURNING (Software Option, Cycle 290, DIN/ISO: G290)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
• Using Touch Probe Cycles
  • 13.1 General information about touch probe cycles
    • Principle of function
    • Touch probe cycles in the Manual Operation and Electronic Handwheel modes
    • Touch probe cycles for automatic operation
  • 13.2 Before you start working with touch probe cycles
    • Maximum traverse to touch point: MP6130
    • Safety clearance to touch point: MP6140
    • Orient the infrared touch probe to the programmed probe direction: MP6165
    • Consider a basic rotation in the Manual Operation mode: MP6166
    • Multiple measurements: MP6170
    • Confidence interval for multiple measurements: MP6171
    • Touch trigger probe, probing feed rate: MP6120
    • Touch trigger probe, rapid traverse for positioning: MP6150
    • Touch trigger probe, rapid traverse for positioning: MP6151
    • KinematicsOpt: Tolerance limit in Optimization mode: MP6600
    • KinematicsOpt, permissible deviation of the calibration ball radius: MP6601
    • Executing touch probe cycles
• Touch Probe Cycles: Automatic Measurement of Workpiece Misalignment
  • 14.1 Fundamentals
    • Overview
    • Characteristics common to all touch probe cycles for measuring workpiece misalignment
  • 14.2 BASIC ROTATION (Cycle 400, DIN/ISO: G400)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 14.3 BASIC ROTATION from two holes (Cycle 401, DIN/ISO: G401)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 14.4 BASIC ROTATION over two studs (Cycle 402, DIN/ISO: G402)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 14.5 BASIC ROTATION compensation via rotary axis (Cycle 403, DIN/ISO: G403)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 14.6 SET BASIC ROTATION (Cycle 404, DIN/ISO: G404)
    • Cycle run
    • Cycle parameters
  • 14.7 Compensating workpiece misalignment by rotating the C axis (Cycle 405, DIN/ISO: G405)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
• Touch Probe Cycles: Automatic Datum Setting
  • 15.1 Fundamentals
    • Overview
    • Characteristics common to all touch probe cycles for datum setting
  • 15.2 SLOT CENTER REF PT (Cycle 408, DIN/ISO: G408, FCL 3 Function)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 15.3 RIDGE CENTER REF PT (Cycle 409, DIN/ISO: G409, FCL 3 function)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 15.4 DATUM FROM INSIDE OF RECTANGLE (Cycle 410, DIN/ISO: G410)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 15.5 DATUM FROM OUTSIDE OF RECTANGLE (Cycle 411, DIN/ISO: G411)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 15.6 DATUM FROM INSIDE OF CIRCLE (Cycle 412, DIN/ISO: G412)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 15.7 DATUM FROM OUTSIDE OF CIRCLE (Cycle 413, DIN/ISO: G413)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 15.8 DATUM FROM OUTSIDE OF CORNER (Cycle 414, DIN/ISO: G414)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 15.9 DATUM FROM INSIDE OF CORNER (Cycle 415, DIN/ISO: G415)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 15.10 DATUM CIRCLE CENTER (Cycle 416, DIN/ISO: G416)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 15.11 DATUM IN TOUCH PROBE AXIS (Cycle 417, DIN/ISO: G417)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 15.12 DATUM AT CENTER OF 4 HOLES (Cycle 418, DIN/ISO: G418)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 15.13 DATUM IN ONE AXIS (Cycle 419, DIN/ISO: G419)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
• Touch Probe Cycles: Automatic Workpiece Inspection
  • 16.1 Fundamentals
    • Overview
    • Recording the results of measurement
    • Measurement results in Q parameters
    • Classification of results
    • Tolerance monitoring
    • Tool monitoring
    • Reference system for measurement results
  • 16.2 REF. PLANE (Cycle 0, DIN/ISO: G55)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 16.3 POLAR REFERENCE PLANE (Cycle 1)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 16.4 MEASURE ANGLE (Cycle 420, DIN/ISO: G420)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 16.5 MEASURE HOLE (Cycle 421, DIN/ISO: G421)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 16.6 MEASURE CIRCLE OUTSIDE (Cycle 422, DIN/ISO: G422)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 16.7 MEASURE RECTANGLE INSIDE (Cycle 423, DIN/ISO: G423)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 16.8 MEASURE RECTANGLE OUTSIDE (Cycle 424, DIN/ISO: G424)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 16.9 MEASURE INSIDE WIDTH (Cycle 425, DIN/ISO: G425)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 16.10 MEASURE RIDGE WIDTH (Cycle 426, DIN/ISO: G426)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 16.11 MEASURE COORDINATE (Cycle 427, DIN/ISO: G427)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 16.12 MEASURE BOLT HOLE CIRCLE (Cycle 430, DIN/ISO: G430)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 16.13 MEASURE PLANE (Cycle 431, DIN/ISO: G431)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 16.14 Programming examples
• Touch Probe Cycles: Special Functions
  • 17.1 Fundamentals
    • Overview
  • 17.2 CALIBRATE TS (Cycle 2)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 17.3 CALIBRATE TS LENGTH (Cycle 9)
    • Cycle run
    • Cycle parameters
  • 17.4 MEASURING (Cycle 3)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 17.5 MEASURING IN 3-D (Cycle 4, FCL 3 function)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 17.6 MEASURE AXIS SHIFT (Touch Probe Cycle 440, DIN/ISO: G440)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 17.7 FAST PROBING (Cycle 441, DIN/ISO: G441, FCL 2 function)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 17.8 CALIBRATE TS (Cycle 460, DIN/ISO: G460)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
• Touch Probe Cycles: Automatic Kinematics Measurement
  • 18.1 Kinematics measurement with TS touch probes (KinematicsOpt option)
    • Fundamentals
    • Overview
  • 18.2 Prerequisites
    • Please note while programming:
  • 18.3 SAVE KINEMATICS (Cycle 450, DIN/ISO: G450; Option)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
    • Log function
  • 18.4 MEASURE KINEMATICS (Cycle 451, DIN/ISO: G451; Option)
    • Cycle run
    • Positioning direction
    • Machines with Hirth-coupled axes
    • Choice of number of measuring points
    • Choice of the calibration sphere position on the machine table
    • Notes on the accuracy
    • Notes on various calibration methods
    • Backlash
    • Please note while programming:
    • Cycle parameters
    • Various modes (Q406)
    • Log function
  • 18.5 PRESET COMPENSATION (Cycle 452, DIN/ISO: G452, Option)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
    • Adjustment of interchangeable heads
    • Drift compensation
    • Log function
• Touch Probe Cycles: Automatic Tool Measurement
  • 19.1 Fundamentals
    • Overview
    • Differences between Cycles 31 to 33 and Cycles 481 to 483
    • Setting the machine parameters
    • Entries in the tool table TOOL.T
    • Display of the measurement results
  • 19.2 Calibrating the TT (Cycle 30 or 480, DIN/ISO: G480)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 19.3 CALIBRATING THE WIRELESS TT 449 (Cycle 484, DIN/ISO: G484)
    • Fundamentals
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 19.4 Measuring the Tool Length (Cycle 31 or 481, DIN/ISO: G481)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 19.5 Measuring the Tool Radius (Cycle 32 or 482, DIN/ISO: G482)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • 19.6 Measuring Tool Length and Radius (Cycle 33 or 483, DIN/ISO: G483)
    • Cycle run
    • Please note while programming:
    • Cycle parameters
  • Overview
    • Fixed cycles
    • Tastsystemzyklen