Subaru Robin EA190V User Manual

Page 46

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43



e) Piston ring end gap

Flatly place the piston into the cylinder with pushing the piston head to

working position. Measure the opening clearance with feeler, that

clearance should not be too big or not too small, being too big can result

in poor cylinder sealing performance while being too small can result in

piston expansion from heating and cylinder block, thus causing piston

broken and “sticking”. If opening clearance is too small, file the opening

with fine flat file. Check in the cylinder often when filing until the proper

clearance is got.

Check connecting rod

If connecting rod bending, twisting or big end shaft bush and small end outer ring movement or crack on

one side, should be rejected and replaced with new one.

a) Check small end diameter

If out of the standard or exceed service limit, replace the connecting rod.

b) Check big end diameter

If out of the standard or exceed service limit, replace the connecting rod.

Standard (The first ring/second ring)

Service limit

0.04~0.08/0.04~0.08mm

0.150mm

Standard

Service limit

The first ring

0.13-0.28mm

1.0mm

The second ring

0.20-0.40mm

1.0mm

Standard

Service limit

16.005-16.021mm

16.090mm

Standard

Service limit

30.000-30.018mm

30.066mm

Piston ring

Feeler

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