Gearbox maintenance – HONDA MM60 User Manual

Page 51

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MAINTENANCE

GEARBOX MAINTENANCE

Read

complete section before starting any

repair. Many steps are dependent on each other.

Gearbox bearings, gears and shafts have an
interference press fit. Gearbox repair is limited
to seal; gasket and vent plug replacement.

2. Always maintain correct gear lube level in

gearbox. Be sure proper vent plug is installed.

3.

Troubleshooting is an important part of gearbox

maintenance. Check for leakage and bad
bearings.

4.

Leakage is a very serious problem and must be

corrected immediately or damage to gearbox
and belt will result. Remove gearbox from
mower to repair leakage problems.

5.

Leakage may be caused by a vent plug not

venting.

To

check vent plug operation, remove

plug and apply low air pressure to opening in
side of plug. Check to make sure it is venting
out

of

the top.

6.

Operating gearbox with improper lube level

may

also

cause seals to leak. Also check for

housing cracks.

If

any of these conditions exist,

correct them, clean area where leakage was
evident, return mower to service and check to

make sure leakage has been stopped.

7.

Bearing maladjustment or failure is indicated by
noise and excessive side and end play in gear
shafts.

If

noted, replace the gearbox.

Removing Gearbox from Mower

drive shaft and remove key. Re-

move belt and remove gear stand from mower.

2. Turn gear stand over. There are

two

set screws

in the split taper bushing; remove them. Insert
one set screw into the threaded bushing hole
and tighten to force bushing and pulley apart.

3.

Remove gearbox from stand.

Seal

Seal

,

\

Vent

gasket

Gear Box

49

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