Document Outline

• Conveyor assembly manual
  • 1 About this manual 3
• 1.1 Introduction 3
• 1.2 Document disposition 3
• 1.3 Installation site preparations 3
• 1.4 Assembly order 4
  • 2 Tools 5
• 2.1 General tools 5
  • 3 FlexLink tools 7
  • 4 Fasteners 9
• 4.1 Standard screws, nuts, washers 9
• 4.2 Slot nuts and square nuts 9
• 4.3 Connecting strips 10
• 4.4 T-bolts 11
  • 5 Assembly 13
• 5.1 Introduction 13
  • 6 Support design 15
• 6.1 Special tool when mounting feet 15
  • 7 Beam assembly 17
• 7.1 Support profiles 17
  • 8 Drive and idler unit assembly 19
  • 9 Slide rail and support rail 21
  • 10 Belts 23
• 10.1 Roller Kit 26
  • 11 Final preparations 29
• 11.1 Plug beam ends 29
• 11.2 Anchor feet to the floor 29
• 11.3 Other preparations 29
  • 12 Start-up and testing 31
• 12.1 Safety considerations 31
• 12.2 Slip clutch adjustment 32
• 12.3 Start-up 34
  • 13 Troubleshooting 37
• 13.1 Jerky running 37
• 13.2 Drive unit is running, conveyor belt is not 37
• 13.3 Motor overheating on drive unit 37
• 13.4 Noise 38
• 13.5 Abnormal wear on plastic parts 38
  • 14 Appendix 39
• 1 About this manual
  • 1.1 Introduction
  • 1.2 Document disposition
  • 1.3 Installation site preparations
    • 1.3.1 Assembly planning
      • 1 Prepare by studying your assembly drawing.
      • 2 Ensure that the necessary tools are available.
      • 3 Make sure you have all the materials and components needed to assemble the conveyor system. Check with the parts list.
      • 4 Make sure you have enough floor space to mount the conveyor system.
      • 5 Check to see if the floor at the installation site is even, so that all feet can be properly attached to the floor.
  • 1.4 Assembly order
• 2 Tools
  • 2.1 General tools
• 3 FlexLink tools
• 4 Fasteners
  • 4.1 Standard screws, nuts, washers
  • 4.2 Slot nuts and square nuts
    • Figure 1 XCAN
  • 4.3 Connecting strips
    • Figure 2 Connecting strips
  • 4.4 T-bolts
    • Figure 3 XLAT
• 5 Assembly
  • 5.1 Introduction
    • 5.1.1 Component groups
      • IMPORTANT
• 6 Support design
  • 6.1 Special tool when mounting feet
• 7 Beam assembly
  • 7.1 Support profiles
• 8 Drive and idler unit assembly
  • 1.
  • 2.
• 9 Slide rail and support rail
  • a WLCS 25x5 H - Mount this first (not neccessary for supportlist)
  • b XBCR 25 HB - Mount as number two
  • c XBCR 25 H - Mount as number three
• 10 Belts
  • 1. Unscrew the two screws and remove the cover on both sides.
  • 2. Inserting the belt from the top: insert the front of the belt pointing towards the engine. Inserting the belt from the bottom: insert the front of the belt pointing from the engine.
  • 3. Insert the belt and push it forward.
  • 4. To assemble the belt section with the previous belt section, bring together the links on the two belts and insert the rod.
  • 5. Press the rod into the belt until it "snaps" in place.
  • 6. Continue inserting required number of belts. When the total number of belts are installed and stretched, there should be a total slack of 200- 300 mm compressed belt for the whole belt length.
  • 7. Fitting the belt in the drive unit. It is important the belt fits into the cogs. If the belt is not properly fitted on the cogs, it will bypass the teeth of the cogs when operating the conveyor. If the belt is attached incorrectly, it will appear ...
  • 10.1 Roller Kit
    • 1 The profile needs to be mounted horizontally.
    • 2 Wheels of the profile should be in line with belt underside, to high they will create a concave shape of the belt, nor too loose so that it forms a convex profile.
• 11 Final preparations
  • 11.1 Plug beam ends
  • 11.2 Anchor feet to the floor
  • 11.3 Other preparations
• 12 Start-up and testing
  • 12.1 Safety considerations
  • 12.2 Slip clutch adjustment
    • 12.2.1 Introduction
    • 12.2.2 Preparations for adjustment
      • 1. Stop the conveyor.
      • 2. Ensure that the conveyor can not be started accidentally. For example: unplug the electric power plug.
      • 3. Remove any load on the conveyor.
    • 12.2.3 Slip clutch should not be adjusted until
      • 3 Motor direction is confirmed
      • 4 Conveyor is fully assembled
    • 12.2.4 Adjustment
      • 1. Remove the transmission cover.
      • 2. Unscrew the three screws (8) so that the outer ring (7) can be rotated freely.
      • 3. Hand-tighten the outer ring (7) to stop (no tools!).
      • 4. Look for the desired maximum traction force in the table to the right and determine the X value for that force.
      • 5. Positive X-value: (If the X value is negative (X£0) ignore step 5 and go to step 6.) Turn the outer ring (7) counter-clockwise the number of divisions given by the table, i.e. the X value. One division is defined as the angle (30°) between adjac...
      • 6. Negative X-value: (If the X value is positive (X³0) ignore step 6 and go to step 7.) Turn the outer ring (7) clockwise with a hook wrench, the number of divisions given by the table, i.e. the X value. One division is defined as the angle (30°) b...
      • 7. Tighten the three screws (8) to stop. Use 10 mm wrench
    • 12.2.5 Clutch adjustment table
    • 12.2.6 Example (XM, XH or XW conveyors)
  • 12.3 Start-up
    • 12.3.1 Lubrication
    • 12.3.2 Wear
    • 12.3.3 Run-in period
      • 1. Remove the chain and clean it with warm water (50°), use soap if necessary.
      • 2. Clean the conveyor beam itself
      • 3. Re-install the chain.
    • 12.3.4 Chain elongation
• 13 Troubleshooting
  • 13.1 Jerky running
  • 13.2 Drive unit is running, conveyor belt is not
  • 13.3 Motor overheating on drive unit
  • 13.4 Noise
  • 13.5 Abnormal wear on plastic parts
• 14 Appendix