Zero-clearance insert – Grizzly G0700 User Manual

Page 54

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Model g0700 (Mfg. since 8/09)

zero-clearance

insert

figure 92. original table insert and all necessary

components removed.

4. remove the table insert installed on the saw.

5. Cut the new table insert to the exact length of

the included table insert and

1 1

16

" wide.

6. Use the included table insert as a template,

as shown in

figure 93, to mark the mounting

holes on the new table insert. (Clamping the
pieces together while you do this will allow
you to ensure the hole spacing is exact.)

a zero-clearance insert can be made for the saw
in about 30 minutes, and must be made of

3

4

"

furniture quality plywood or a hardwood. (We rec-
ommend making at least 6–12 while you are going
through the process, so you have plenty on hand
for varying blade widths, heights, or angles.

a zero-clearance insert is required if you want
to install a dado blade. When a dado blade is
installed, the scoring blade and riving knife are
removed—as neither will properly perform their
intended function.

if you plan to use a standard blade with a zero-
clearance insert, additional modifications will need
to be made in order to install the scoring blade
and riving knife.

if you must use this saw to cut the dimen-

sions of the zero-clearance insert you will

fabricate in these instructions, make sure

you do not make any cuts while the

included table insert is removed. this is

dangerous. you must re-install the table

insert, reassemble all saw components, and

remove all tools before cutting.

items needed

Qty

table saw ......................................................... 1
drill press .......................................................... 1
sander ............................................................... 1
drill Bits

7

32

" and

13

32

" ...............................1 each

plywood/hardwood piece 14" x

11

16

" x

3

4

" ........ 1

Bandsaw or Jigsaw (optional) .......................... 1
Clamp (optional) ............................................... 1

to make a zero-clearance table insert, do

these steps:

1. disConneCt saW FroM poWer

2. Lower the main blade all the way, remove the

blade guard, riving knife, and scoring blade.
after removing the scoring blade, reinstall
and tighten the scoring blade flanges and
arbor nut.

figure 93. Marking location for mounting holes

in new insert.

3. remove the main blade and the spacer block

behind it (see

figure 92).

7. Use the

7

32

" drill bit to drill holes completely

through the new table insert.

8. install the

13

32

" drill bit and use the included

table insert as a guide to set the depth stop
on your drill press to countersink the holes.

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