2. run-in procedure using load bank – Miller Electric Big 40 CX User Manual

Page 59

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OM-4427 Page 55

11-2. Run-In Procedure Using Load Bank

S-0683

Y Stop engine.
Y Do not touch hot exhaust

pipe, engine parts, or load

bank/grid.

Y Keep exhaust and pipe away

from flammables.

Y Do not perform run-in

procedure at less than 20

volts weld output and do not

exceed duty cycle or equip-

ment damage may occur.

1

Load Bank

Turn all load bank switches Off. If

needed, connect load bank to 115

volts ac wall receptacle or genera-

tor auxiliary power receptacle.
2

Welding Generator

Place A/V range switch in maxi-

mum position, A/V control in mini-

mum position, and Output Selector

switch (if present) in either DC

position.
3

Weld Cables

Connect load bank to generator

weld output terminals using proper

size weld cables with correct

connectors. Observe correct

polarity.
Start engine and run for several

minutes.
Set load bank switches and then

adjust generator A/V control so

load equals rated voltage and

current of generator (see name-

plate, rating label, or the specifi-

cations section in this manual).
Check generator and load bank

meters after first five minutes then

every fifteen minutes to be sure

generator is loaded properly.

.

Check oil level frequently dur-
ing run-in; add oil if needed.

It is recommended to run the weld-

ing generator for two hours mini-

mum and up to four hours under

load. Place A/V control in minimum

position, then turn off load bank to

remove load. Run engine several

minutes at no load.
Y Stop engine and let cool.
4

Engine Exhaust Pipe

Repeat procedure if wetstacking is

present.

2

3

1

4

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