See section 7.8, 8 servicing optional spark arrestor, 9 welding troubleshooting – Miller Electric Metro 250D User Manual

Page 34

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30

OM-402

7.8

Servicing Optional Spark Arrestor

ST-801 154-B / Ref. ST-175 918-C

Y Stop engine and let cool.
1

Spark Arrestor

2

Cleanout Plug

Remove plug and remove any dirt

covering cleanout hole.
3

Exhaust Pipe

Start engine and run at idle speed to

blow out cleanout hole. If nothing

blows out of hole, briefly cover end

of exhaust pipe with fireproof

material.
Y Stop engine and let cool.
Reinstall cleanout plug.

1

3/8 in

Tools Needed:

2

3

7.9

Welding Troubleshooting

Trouble

Remedy

No weld output.

Check control settings (see Section 5.1).

Check fuses F2 and F3, and replace if necessary (see Section 7.7).

Have Factory Authorized Service Agent check main rectifier and capacitor C5.

Check and secure connections to Remote 14 Receptacle RC1.

Place Output (Contactor) Control switch in On position, or place switch in Remote 14 position and

connect remote contactor to Remote 14 receptacle RC1 (See Section 5.1).

Have Factory Authorized Service Agent check brushes and slip rings, main rectifier, integrated

rectifier SR3, capacitor C5, and circuit boards PC1 and PC6.

Low weld output.

Check control settings (see Section 5.1).

Check fuses F2 and F3, and replace if open (see Section 7.7).

Check engine speed, and adjust if necessary (see Section 7.6).

Tune engine according to engine manual.

Place Amperage Control switch in Panel position, or place switch in Remote 14 position and connect

remote amperage control to Remote 14 receptacle RC1.

Have Factory Authorized Service Agent check brushes and slip rings, main rectifier, integrated rectifi-

er SR3, capacitor C5, Amperage Control R4, and circuit board PC6.

High weld output.

Check engine speed, and adjust if necessary (see Section 7.6).

Have Factory Authorized Service Agent check main rectifier.

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