Sony B2521E User Manual

Page 48

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4-5

4. Troubleshooting

CAST-AU4/B2521E

Check the error code number E*** on display and find out causes and countermeasures referring to the
following table.
When the machine does not operate normally, check the error contents referring to the following table.
For the contents that are unique to the respective applications, refer to the Operation Manual of the
memory card (RK card), and take the appropriate measures.

Error No.

E000 ~ E030

E031

E100

E110

E111

E112

E113

E114

E115

E116

E117

E118

E119 ~ E124

E130

E131

E132

E133

E134

E135

E136

E137

E138

E139

E140

E141

E154

E155

E200 ~ E204

E300

Causes

CPU board is defective

Internal memory overflows

System task not present error (full open)

Object code error

System task command error (full open)

Robot command error

I/O number error

Point data not present error

Error of point number specified

Parameter error

Array number error

Integer value out of range error

Syntax error

X-axis (tool axis) out of operation range

error

Y-axis (work axis) out of operation range

error

Z-axis (tool axis) out of operation range

error

R-axis (tool axis) out of operation range

error

X-axis system limit error

Y-axis system limit error

Z-axis system limit error

R-axis system limit error

X-axis point limit error

Y-axis point limit error

Z-axis point limit error

R-axis point limit error

Speed is too fast for the distance between

the two points during interpolation

operation

The circular auxiliary point (ENTER B)

and start point/end point are aligned on a

straight line during circular interpolation

operation. Circle is taught in 360 degrees

PLC program error (full open)

Emergency stop is triggered

Solutions

Replace the Base board

Delete the unnecessary programs

Install the system task

When the Power lamp lights up in red, replace the battery.

If it does not corresponds to any of the above contents,

contact Sony sales or service office.

Correct the program

Correct the program of system task or peripheral task

Correct the I/O number

Load the point number. Replace the CPU board

Correct the point number

Correct the variables specified

Correct the array number

Correct the integer value

Correct syntax

Correct the target point to which the tool moves

Correct the target point to which the tool moves

Correct the target point to which the tool moves

Correct the target point to which the tool moves

Correct the speed so as not to exceed the range

Correct the speed so as not to exceed the range

Correct the speed so as not to exceed the range

Correct the speed so as not to exceed the range

Correct the speed so as not to exceed the range

Correct the speed so as not to exceed the range

Correct the speed so as not to exceed the range

Correct the speed so as not to exceed the range

Increase the distance between the two points, or decrease

the speed

Correct the position of the circular auxiliary point, or

divide the movement into smaller segments of less then

360 degrees

Correct the program

Cancel the emergency stop switch

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